Theoretical and Experimental Analysis of an Induction Planar Actuator with Different Secondaries—A Planar Driver Application for Metallic Surface Inspection

This paper presents a study on an induction planar actuator concept. The device uses the same principles as a linear induction motor in which the interaction between a travelling magnetic field and a conducting surface produces eddy currents that leads to the generation of a thrust force and can result in movement over a metallic surface. This can benefit the inspection of metallic surfaces based on the driving platform provided by the induction planar actuator. Equations of the magnetic and electric fields are presented and, by means of these equations, the forces involved were calculated. The behaviour of thrust and normal forces was analysed through the equations and by numerical models, and compared with the results obtained by measurements on a device prototype built in the laboratory as part of the study. With relation to the surface under inspection that forms the secondary, three cases were analysed: (1) a double-layered secondary formed by aluminium and ferromagnetic slabs; (2) a single aluminium layer and (3) a single ferromagnetic layer. Theoretical and measured values of thrust and normal forces showed good correlation.

[1]  Toshiko Nakagawa,et al.  Noncontact Levitation and Conveyance Characteristics of a Very Thin Steel Plate Magnetically Levitated by a LIM-Driven Cart , 2014, IEEE Transactions on Magnetics.

[2]  Scott D. Sudhoff,et al.  Analysis of Electric Machinery and Drive Systems , 1995 .

[3]  Two-dimensional analysis of linear induction motor using Fourier's series method , 1982 .

[4]  J. F. Gieras,et al.  Analytical Calculation of Electrodynamic Levitation Forces in a Special-Purpose Linear Induction Motor , 2012, IEEE Transactions on Industry Applications.

[5]  H. Bolton,et al.  Transverse edge effect in sheet-rotor induction motors , 1969 .

[6]  Graham E. Dawson,et al.  Design of Linear Induction Drives by Field Analysis and Finite-Element Techniques , 1986, IEEE Transactions on Industry Applications.

[7]  Karsten Berns,et al.  Climbing robots for maintenance and inspections of vertical structures - A survey of design aspects and technologies , 2013, Robotics Auton. Syst..

[8]  J. F. Gieras Analytical method of calculating the electromagnetic field and power losses in ferromagnetic halfspace, taking into account saturation and hysteresis , 1977 .

[9]  Jacek F. Gieras,et al.  Linear induction drives , 1993 .

[10]  Jacek F. Gieras,et al.  Performance calculation for single-sided linear induction motors with a double-layer reaction rail under constant current excitation , 1986 .

[11]  M.A. da Silveira,et al.  An analytical method to predict the static performance of a planar actuator , 2003, Digest of INTERMAG 2003. International Magnetics Conference (Cat. No.03CH37401).

[12]  Aah Ad Damen,et al.  Comparison of error causes in commutation of magnetically levitated planar actuator with moving magnets , 2009 .

[13]  K. Idir,et al.  Modeling and performance of linear induction motor with saturable primary , 1991, Conference Record of the 1991 IEEE Industry Applications Society Annual Meeting.

[15]  Jacek F. Gieras,et al.  Performance calculation for single-sided linear induction motors with a solid steel reaction plate under constant current excitation , 1985 .