The influence of water quality on the flotation performance of complex sulphide ores: Case study at Hajar Mine, Morocco

the most intensive water-consuming processes. To reduce fresh water consumption, numerous research works have focused on the use of recycled process water. However, in flotation, recycling water can have adverse effects on the mineral separation. The content of organic reagents (frothers, collectors, depressants) as well as inorganic constituents (suspended matter, base metals, calcium, magnesium, sodium, sulphite, sulphate etc.) (Leavay et al., 2001; Johnson, 2003; Slatter et al., 2009) builds up and consequently affects the flotation performance (Lui et al., 1993; Leavay et al., 2001; Seke et al.,2006; Kelebek and Nanthakumar, 2007; Haran et al., 2008; Bıçak et al., 2012; Ikumapayi et al., 2012). Generally, the hydrolyzed metallic ions in the alkaline recycled water form a hydrophilic precipitate (metal hydroxides, sulphates, or carbonates) on the mineral surfaces, resulting in the formation of a hydrophilic barrier that prevents adsorption of the collector (Senior and Trahar, 1991; Fornasiero and Ralston, 2006). Cu2+ in copper sulphate form is known as a sphalerite activator, and Zn recovery by flotation is enhanced by increasing concentrations of Cu2+ ions in synthetic water (Bıçak et al., 2012). Cu2+ can also enhance the recovery of galena, chalcopyrite, and pyrite (Coetzer et al., 2003). However, the effect of increasing copper concentration on flotation is not evident above pH 12 and below pH 5, where Cu(OH)3 and Cu2+ are respectively the stable copper species (Fornasiero and Ralston, 2006). The hydrophobicity of the sphalerite surface is controlled by the Zn(OH)2 formed (Prestidge et al., 1997; Fornasiero and Raston, 2006). For sphalerite in alkaline media, the surface Cu(OH)2 directly interacts with the xanthate (Leppinen,1990). Cyanide ions used as depressant in a polymetallic ore can produce cupric ions by reaction with copper minerals and cause inadvertent activation of sphalerite. The activation process is enhanced at higher pH values (Seke et al., 2006; Rao et al., 2011). The presence of Zn2+ in recycled water strongly depresses the recovery of sphalerite, and slightly depresses chalcopyrite and pyrite, but favours the recovery of galena (Coetzer et al., 2003). The use of zinc sulphate at alkaline pH decreases the recovery of galena due to coating by hydrophilic Zn(OH)2 (Trahar et al., 1997; Seke, 2005). The influence of water quality on the flotation performance of complex sulphide ores: case study at Hajar Mine, Morocco

[1]  J. Leppinen FTIR and flotation investigation of the adsorption of ethyl xanthate on activated and non-activated sulfide minerals , 1990 .

[2]  A. Gerson,et al.  A review of the fundamental studies of the copper activation mechanisms for selective flotation of the sulfide minerals, sphalerite and pyrite. , 2009, Advances in colloid and interface science.

[3]  G. Lefèvre,et al.  Sorption of sulfate ions onto hematite studied by attenuated total reflection-infrared spectroscopy: Kinetics and competition with other ions , 2006 .

[4]  Zhenghe Xu,et al.  Impact of gypsum supersaturated water on the uptake of copper and xanthate on sphalerite , 2013 .

[5]  Timothy J. Napier-Munn,et al.  Application of central composite rotatable design to modelling the effect of some operating variables on the performance of the three-product cyclone , 2005 .

[6]  W. Skinner,et al.  Copper(II) activation and cyanide deactivation of zinc sulphide under mildly alkaline conditions , 1997 .

[7]  D. Fornasiero,et al.  Effect of surface oxide/hydroxide products on the collectorless flotation of copper-activated sphalerite , 2006 .

[8]  W. J. Trahar,et al.  The influence of metal hydroxides and collector on the flotation of chalcopyrite , 1991 .

[9]  B. N. W. Johnson,et al.  Issues in maximisation of recylcing of water in a mineral processing plant , 2003 .

[10]  C. Moran,et al.  A review of the effect of water quality on flotation , 2013 .

[11]  M. D. Seke Optimisation of the selective flotation of galena and sphalerite at Rosh Pinah Mine , 2006 .

[12]  Ş. Kelebek,et al.  Characterization of stockpile oxidation of pentlandite and pyrrhotite through kinetic analysis of their flotation , 2007 .

[13]  R. Skinner,et al.  The impact of water quality on flotation performance , 2001 .

[14]  D. Vučinić,et al.  Floatability and adsorption of ethyl xanthate on sphalerite in an alkaline medium in the presence of dissolved lead ions , 1989 .

[15]  James A. Finch,et al.  Activation of sphalerite by Cu ions produced by cyanide action on chalcopyrite , 2011 .

[16]  M. Can,et al.  The effect of water chemistry on froth stability and surface chemistry of the flotation of a Cu–Zn sulfide ore , 2012 .

[17]  T. Napier-Munn Statistical methods to compare batch flotation grade-recovery curves and rate constants , 2012 .

[18]  K. Rao,et al.  Recycling of process water in sulphide flotation: Effect of calcium and sulphate ions on flotation of galena , 2012 .

[19]  W. J. Trahar,et al.  The activation of sphalerite by lead — a flotation perspective , 1997 .

[20]  N. P. Finkelstein The activation of sulphide minerals for flotation: a review , 1997 .

[21]  M. Sergent,et al.  Application of fractional factorial and Doehlert designs for optimizing the preparation of activated carbons from Argan shells , 2014 .

[22]  J. Finch,et al.  Depressant Action of Ca and Mg on Flotation of Cu Activated Sphalerite , 2003 .

[23]  Petrus Christiaan Pistorius,et al.  Effect of cuprous cyanide, dry and wet milling on the selective flotation of galena and sphalerite , 2006 .

[24]  Cheng-Fang Lin,et al.  Modeling competitive adsorption of molybdate, sulfate, selenate, and selenite using a Freundlich-type multi-component isotherm. , 2002, Chemosphere.