Modeling and Technoeconomic Analysis of Algae for Bioenergy and Coproducts

Abstract The complex use of the algae biomass highlights the trends in green and innovative technologies of high priorities in EU program Horizon 2020. This part of the chapter will combine the obtained key knowledge about the modeling of different photobioreactor (PBR) designs. Innovative approaches and achievements in modeling of microalgal kinetics connected with light intensity, hydrodynamics, and mass transfer phenomena in PBRs will be underlined. Furthermore, we will discuss applicability of the complex models to optimize overall microalgae process for bioenergy production. In the second part of the chapter technoeconomic analysis will be performed to determine cost viability of algae process for bioenergy. Such study varies depending upon algae-processing techniques, involved equipment, and downstream steps of desired products. The most industrially viable algae metabolite products for bioenergy and some high-value coproducts will be discussed through the life cycle assessment approach.

[1]  J. Raven,et al.  CO2 concentrating mechanisms in algae: mechanisms, environmental modulation, and evolution. , 2005, Annual review of plant biology.

[2]  Jose C. Merchuk,et al.  A model integrating fluid dynamics in photosynthesis and photoinhibition processes , 2001 .

[3]  Fernando G. Martins,et al.  Recent developments on carbon capture and storage: An overview , 2011 .

[4]  René H Wijffels,et al.  Potential of sponges and microalgae for marine biotechnology. , 2008, Trends in biotechnology.

[5]  G. Markou,et al.  Microalgae for high-value compounds and biofuels production: a review with focus on cultivation under stress conditions. , 2013, Biotechnology advances.

[6]  S. Pirt,et al.  Energetics of Photosynthetic Algal Growth: Influence of Intermittent Illumination in Short (40 s) Cycles , 1981 .

[7]  A. Richmond Handbook of microalgal culture: biotechnology and applied phycology. , 2004 .

[8]  J. Peeters,et al.  A model for the relationship between light intensity and the rate of photosynthesis in phytoplankton , 1988 .

[9]  J. Sevilla,et al.  A study on simultaneous photolimitation and photoinhibition in dense microalgal cultures taking into account incident and averaged irradiances , 1996 .

[10]  J. Moroney,et al.  Proposed Carbon Dioxide Concentrating Mechanism in Chlamydomonas reinhardtii , 2007, Eukaryotic Cell.

[11]  D. Martens,et al.  Simultaneous growth and neutral lipid accumulation in microalgae. , 2013, Bioresource technology.

[12]  Ragnar Tveterås,et al.  A techno-economic analysis of industrial production of marine microalgae as a source of EPA and DHA-rich raw material for aquafeed: Research challenges and possibilities , 2015 .

[13]  S. Kraan Algal Polysaccharides, Novel Applications and Outlook , 2012 .

[14]  E. Molina Grima,et al.  A mathematical model of microalgal growth in light-limited chemostat culture , 1994 .

[15]  Y. Chisti,et al.  Recovery of microalgal biomass and metabolites: process options and economics. , 2003, Biotechnology advances.

[16]  Philip Owende,et al.  Biofuels from microalgae—A review of technologies for production, processing, and extractions of biofuels and co-products , 2010 .

[17]  Helena M. Amaro,et al.  Microalgae as Sources of Carotenoids , 2011, Marine drugs.

[18]  S. Mayfield,et al.  27 High-value Recombinant Protein Production in Microalgae , 2013 .

[19]  J. Grobbelaar Algal nutrition: mineral nutrition. , 2007 .

[20]  M. Badger,et al.  CO2 concentrating mechanisms in cyanobacteria: molecular components, their diversity and evolution. , 2003, Journal of experimental botany.

[21]  Lin Li,et al.  A novel photobioreactor generating the light/dark cycle to improve microalgae cultivation. , 2014, Bioresource technology.

[22]  A. Richmond,et al.  Biological Principles of Mass Cultivation , 2007 .

[23]  P. Spolaore,et al.  Commercial applications of microalgae. , 2006, Journal of bioscience and bioengineering.

[24]  B. Palsson,et al.  Photoacclimation of Chlorella vulgaris to Red Light from Light‐Emitting Diodes Leads to Autospore Release Following Each Cellular Division , 1996 .

[25]  Iracema Andrade Nascimento,et al.  Growth of Chlorella vulgaris on Sugarcane Vinasse: The Effect of Anaerobic Digestion Pretreatment , 2013, Applied Biochemistry and Biotechnology.

[26]  Q. Hu,et al.  Ultrahigh-cell-density culture of a marine green alga Chlorococcum littorale in a flat-plate photobioreactor , 1998, Applied Microbiology and Biotechnology.

[27]  Maria J. Barbosa,et al.  Food and feed products from micro-algae: Market opportunities and challenges for the EU , 2015 .

[28]  J. Doucha,et al.  Simultaneous flue gas bioremediation and reduction of microalgal biomass production costs , 2009, Applied Microbiology and Biotechnology.

[29]  Z. Cohen,et al.  Unraveling algal lipid metabolism: Recent advances in gene identification. , 2011, Biochimie.

[30]  E. Lee,et al.  Sustainable production of liquid biofuels from renewable microalgae biomass , 2015 .

[31]  A. Marzocchella,et al.  Photobioreactors for Microalgal Cultures: a Model for Photosynthesis Rate Assessment , 2013 .

[32]  J. C. Merchuk,et al.  Modeling of photobioreactors: Application to bubble column simulation , 2003, Journal of Applied Phycology.

[33]  Sanjoy Banerjee,et al.  Microalgae as Sustainable Renewable Energy Feedstock for Biofuel Production , 2015, BioMed research international.

[34]  P. Clough Marketing Omega-3 Products as Nutraceuticals , 2008 .

[35]  R. Ruan,et al.  Mixotrophic cultivation of Chlorella vulgaris and its potential application for the oil accumulation from non-sugar materials , 2011 .

[36]  R. Sims,et al.  Production and harvesting of microalgae for wastewater treatment, biofuels, and bioproducts. , 2011, Biotechnology advances.

[37]  Qingling Liu,et al.  Biodiesel production process from microalgae oil by waste heat recovery and process integration. , 2015, Bioresource technology.

[38]  Modelling Chemical Kinetics of Soybean Oil Transesterification Process for Biodiesel Production: An Analysis of Molar Ratio between Alcohol and Soybean Oil Temperature Changes on the Process Conversion Rate , 2006 .

[39]  Meihong Wang,et al.  Biodiesel from microalgae: The use of multi-criteria decision analysis for strain selection , 2015 .

[40]  David G. Mann,et al.  Algae: An Introduction to Phycology , 1996 .

[41]  Hideaki Miyashita,et al.  Fixation and utilization of carbon dioxide by microalgal photosynthesis , 1995 .

[42]  A. Richmond Principles for attaining maximal microalgal productivity in photobioreactors: an overview , 2004 .

[43]  Chih-Sheng Lin,et al.  Reduction of CO2 by a high-density culture of Chlorella sp. in a semicontinuous photobioreactor. , 2008, Bioresource technology.

[44]  Johannes Tramper,et al.  Enclosed outdoor photobioreactors: light regime, photosynthetic efficiency, scale-up, and future prospects. , 2003, Biotechnology and bioengineering.

[45]  Olivier Bernard,et al.  Validation of a simple model accounting for light and temperature effect on microalgal growth. , 2012, Bioresource technology.

[46]  Julian N. Rosenberg,et al.  A green light for engineered algae: redirecting metabolism to fuel a biotechnology revolution. , 2008, Current opinion in biotechnology.

[47]  Hu Qiang,et al.  Productivity and photosynthetic efficiency ofSpirulina platensis as affected by light intensity, algal density and rate of mixing in a flat plate photobioreactor , 2004, Journal of Applied Phycology.

[48]  Shuichi Aiba,et al.  Growth kinetics of photosynthetic microorganisms , 1982 .

[49]  C. Posten,et al.  A linear programming approach for modeling and simulation of growth and lipid accumulation of Phaeodactylum tricornutum. , 2013 .

[50]  J. C. Merchuk,et al.  Photobioreactor Design and Fluid Dynamics , 2007 .

[51]  Jack Legrand,et al.  Microalgae culture in building-integrated photobioreactors: Biomass production modelling and energetic analysis , 2016 .

[52]  Jean-François Cornet,et al.  Hydrodynamics influence on light conversion in photobioreactors: An energetically consistent analysis , 2008 .

[53]  Giovanni Manente,et al.  Dynamic Modeling of the Microalgae Cultivation Phase for Energy Production in Open Raceway Ponds and Flat Panel Photobioreactors , 2015, Front. Energy Res..

[54]  M. A. Packer,et al.  Algal capture of carbon dioxide; biomass generation as a tool for greenhouse gas mitigation with reference to New Zealand energy strategy and policy , 2009 .

[55]  J. Pittman,et al.  The potential of sustainable algal biofuel production using wastewater resources. , 2011, Bioresource technology.

[56]  Raphael Slade,et al.  Micro-algae cultivation for biofuels: Cost, energy balance, environmental impacts and future prospects , 2013 .

[57]  C. S. Fontanetti,et al.  Sugarcane vinasse: environmental implications of its use. , 2013, Waste management.

[58]  Y. Chisti,et al.  Comparative evaluation of compact photobioreactors for large-scale monoculture of microalgae , 1999 .

[59]  M. Koller,et al.  Microalgae as versatile cellular factories for valued products , 2014 .

[60]  Terry H. Walker,et al.  Biomass and lipid production of heterotrophic microalgae Chlorella protothecoides by using biodiesel-derived crude glycerol , 2011, Biotechnology Letters.

[61]  Yoojeong Kim,et al.  Air-Lift Bioreactors for Algal Growth on Flue Gas: Mathematical Modeling and Pilot-Plant Studies , 2005 .

[62]  Sheeraz Memon,et al.  Current status, barriers and developments in biohydrogen production by microalgae , 2013 .

[63]  C. Howe,et al.  Biodiesel from algae: challenges and prospects. , 2010, Current opinion in biotechnology.

[64]  A. N. Módenes,et al.  Desenvolvimento de um modelo da cinética enzimática da transesterificação de óleos vegetais para produção de biodiesel - DOI: 10.4025/actascitechnol.v29i1.79 , 2007 .

[65]  Yanna Liang,et al.  Biomass and lipid productivities of Chlorella vulgaris under autotrophic, heterotrophic and mixotrophic growth conditions , 2009, Biotechnology Letters.

[66]  S. Miyachi,et al.  Selection of microalgal growth model for describing specific growth rate-light response using extended information criterion. , 2005, Journal of bioscience and bioengineering.

[67]  Q. Béchet,et al.  Modeling the effects of light and temperature on algae growth: state of the art and critical assessment for productivity prediction during outdoor cultivation. , 2013, Biotechnology advances.

[68]  E. Molina Grima,et al.  Recovery of pure B-phycoerythrin from the microalga Porphyridium cruentum. , 2002, Journal of biotechnology.

[69]  H. Takache,et al.  Investigation of light/dark cycles effects on the photosynthetic growth of Chlamydomonas reinhardtii in conditions representative of photobioreactor cultivation , 2015 .

[70]  F. Bux,et al.  Dual role of microalgae: Phycoremediation of domestic wastewater and biomass production for sustainable biofuels production , 2011 .

[71]  J. J. Heijnen,et al.  Rate-based modelling of SO2 absorption into aqueous NaHCO3/Na2CO3 solutions accompanied by the desorption of CO2 , 2003 .

[72]  C. Benning,et al.  Lipid metabolism in microalgae distinguishes itself. , 2013, Current opinion in biotechnology.

[73]  Jo‐Shu Chang,et al.  Cultivation, photobioreactor design and harvesting of microalgae for biodiesel production: a critical review. , 2011, Bioresource technology.

[74]  H Guterman,et al.  A flat inclined modular photobioreactor for outdoor mass cultivation of photoautotrophs , 2000, Biotechnology and bioengineering.

[75]  C. Lan,et al.  CO2 bio-mitigation using microalgae , 2008, Applied Microbiology and Biotechnology.

[76]  R. Morais,et al.  Health applications of bioactive compounds from marine microalgae. , 2013 .

[77]  E. Sforza,et al.  Adjusted Light and Dark Cycles Can Optimize Photosynthetic Efficiency in Algae Growing in Photobioreactors , 2012, PloS one.

[78]  L. Alfredsson,et al.  The Association between Job Strain and Atrial Fibrillation: Results from the Swedish WOLF Study , 2015, BioMed research international.

[79]  A.J.B. van Boxtel,et al.  Design scenarios for flat panel photobioreactors , 2011 .

[80]  Simon Harvey,et al.  Optimization of process configuration and strain selection for microalgae-based biodiesel production. , 2015, Bioresource technology.

[81]  Jose C. Merchuk,et al.  Simulation of algae growth in a bench scale internal loop airlift reactor , 2004 .

[82]  Martin Schneider,et al.  Sustainable cement production—present and future , 2011 .

[83]  Julian N. Rosenberg,et al.  A critical analysis of paddlewheel-driven raceway ponds for algal biofuel production at commercial scales , 2014 .

[84]  Ondřej Komárek,et al.  A photobioreactor system for precision cultivation of photoautotrophic microorganisms and for high‐content analysis of suspension dynamics , 2008, Biotechnology and bioengineering.

[85]  Ephraim Cohen,et al.  A closed system for outdoor cultivation of Porphyridium , 1989 .

[86]  J. Moroney,et al.  Carbonic anhydrases in plants and algae , 2001 .

[87]  A. Richmond,et al.  CRC Handbook of microalgal mass culture , 1986 .

[88]  John F. Andrews,et al.  A mathematical model for the continuous culture of microorganisms utilizing inhibitory substrates , 1968 .

[89]  Hideo Tanaka,et al.  Night biomass loss and changes in biochemical composition of cells during light/dark cyclic culture of Chlorella pyrenoidosa , 1996 .

[90]  G. El Diwani,et al.  Preliminary economic assessment of biofuel production from microalgae , 2016 .

[91]  Haizhen Yang,et al.  Mixotrophic Cultivation of Microalgae for Biodiesel Production: Status and Prospects , 2014, Applied Biochemistry and Biotechnology.

[92]  Y. Chisti Biodiesel from microalgae. , 2007, Biotechnology advances.

[93]  Massimo Pisu,et al.  Experimental analysis and novel modeling of semi-batch photobioreactors operated with Chlorella vulgaris and fed with 100% (v/v) CO2. , 2012 .

[94]  Jérémy Pruvost,et al.  Benefits and limitations of modeling for optimization of Porphyridium cruentum cultures in an annular photobioreactor. , 2003, Journal of biotechnology.

[95]  B. Palsson,et al.  Elemental balancing of biomass and medium composition enhances growth capacity in high-density Chlorella vulgaris cultures. , 1998, Biotechnology and bioengineering.

[96]  Rajeev K Sukumaran,et al.  Harvesting of microalgal biomass: Efficient method for flocculation through pH modulation. , 2016, Bioresource technology.

[97]  F. G. Acién,et al.  Economics of Microalgae Biomass Production , 2014 .

[98]  M. Borowitzka High-value products from microalgae—their development and commercialisation , 2013, Journal of Applied Phycology.

[99]  Hideo Tanaka,et al.  Light requirement and photosynthetic cell cultivation – Development of processes for efficient light utilization in photobioreactors , 2000, Journal of Applied Phycology.

[100]  José Luis Guzmán,et al.  Optimization of biomass production in outdoor tubular photobioreactors , 2016 .

[101]  Jungmin Kim,et al.  Methods of downstream processing for the production of biodiesel from microalgae. , 2013, Biotechnology advances.

[102]  Jasvinder Singh,et al.  Commercialization potential of microalgae for biofuels production , 2010 .

[103]  Daniel Chaumont,et al.  Biotechnology of algal biomass production: a review of systems for outdoor mass culture , 1993, Journal of Applied Phycology.

[104]  Y. Chisti,et al.  Photobioreactors: light regime, mass transfer, and scaleup , 1999 .

[105]  J. Sevilla,et al.  Modeling of biomass productivity in tubular photobioreactors for microalgal cultures: effects of dilution rate, tube diameter, and solar irradiance , 1998, Biotechnology and bioengineering.

[106]  Teresa M. Mata,et al.  Microalgae for biodiesel production and other applications: A review , 2010 .

[107]  Michael A. Borowitzka,et al.  Micro-algal biotechnology. , 1988 .

[108]  M. Tredici,et al.  From open ponds to vertical alveolar panels: the Italian experience in the development of reactors for the mass cultivation of phototrophic microorganisms , 1992, Journal of Applied Phycology.

[109]  J. Peeters,et al.  Dynamic behaviour of a model for photosynthesis and photoinhibition , 1993 .

[110]  Khoa Nguyen Astaxanthin: A Comparative Case of Synthetic VS. Natural Production , 2013 .

[111]  N. Boon,et al.  Flue gas compounds and microalgae: (bio-)chemical interactions leading to biotechnological opportunities. , 2012, Biotechnology advances.

[112]  E. Molina-Grima,et al.  A mechanistic model of photosynthesis in microalgae including photoacclimation dynamics. , 2012, Journal of theoretical biology.

[113]  R H Wijffels,et al.  Edible oils from microalgae: insights in TAG accumulation. , 2014, Trends in biotechnology.