Managing Inventory in Supply Chains with Nonstationary Demand

Many companies experience nonstationary demand because of short product life cycles, seasonality, customer buying patterns, or other factors. We present a practical model for managing inventory in a supply chain facing stochastic, nonstationary demand. Our model is based on the guaranteed service modeling framework. We first describe how inventory levels should adapt to changes in demand at a single stage. We then show how nonstationary demand propagates in a supply chain, allowing us to link stages and apply a multiechelon optimization algorithm designed originally for stationary demand. We describe two successful applications of this model. The first is a tactical implementation to support monthly safety stock planning at Microsoft. The second is a strategic project to evaluate the benefits of using an inventory pool at Case New Holland.

[1]  Sean P. Willems,et al.  Optimizing Strategic Safety Stock Placement in Supply Chains , 2000, Manuf. Serv. Oper. Manag..

[2]  Sean P. Willems,et al.  Accelerating the Profitability of Hewlett-Packard's Supply Chains , 2004, Interfaces.

[3]  Stephen C. Graves,et al.  A Single-Item Inventory Model for a Nonstationary Demand Process , 1999, Manuf. Serv. Oper. Manag..

[4]  C. R. Sox,et al.  Adaptive Inventory Control for Nonstationary Demand and Partial Information , 2002, Manag. Sci..

[5]  M. E. Johnson,et al.  Postponement Strategies for Channel Derivatives , 2000 .

[6]  T. Morton,et al.  The finite horizon nonstationary stochastic inventory problem: near-myopic bounds, heuristics, testing , 1995 .

[7]  Charles F. Bryan,et al.  ANNUAL REPORT 2007 , 2008, Handelingen van de Koninklijke Commissie voor Toponymie en Dialectologie.

[8]  Sean P. Willems,et al.  A Periodic-Review Modeling Approach for Guaranteed Service Supply Chains , 2007, Interfaces.

[9]  David D. Yao,et al.  A Supply Network Model with Base-Stock Control and Service Requirements , 2000, Oper. Res..

[10]  S. Karlin Dynamic Inventory Policy with Varying Stochastic Demands , 1960 .

[11]  G. Broll,et al.  Microsoft Corporation , 1999 .

[12]  Srinivas Bollapragada,et al.  A Simple Heuristic for Computing Nonstationary (s, S) Policies , 1999, Oper. Res..

[13]  Jing-Sheng Song,et al.  Optimal Policies for Multiechelon Inventory Problems with Markov-Modulated Demand , 2001, Oper. Res..

[14]  Sean P. Willems,et al.  Strategic Inventory Placement in Supply Chains: Nonstationary Demand , 2008, Manuf. Serv. Oper. Manag..

[15]  Sean P. Willems,et al.  Optimizing Strategic Safety Stock Placement in Supply Chains with Clusters of Commonality , 2006, Oper. Res..

[16]  H. Scarf THE OPTIMALITY OF (S,S) POLICIES IN THE DYNAMIC INVENTORY PROBLEM , 1959 .