Fluoroethylenepropylene ferroelectret films with cross-tunnel structure for piezoelectric transducers and micro energy harvesters

Layered fluoroethylenepropylene (FEP) ferroelectret films with cross-tunnel structure were fabricated from sheets of FEP films by template-patterning followed by a fusion-bonding process and contact charging. The typical piezoelectric d33 coefficients, measured by a quasi-static method of samples not annealed, are in the range of 1000–3700 pC/N. The resonance behavior of the samples is analyzed by dielectric spectroscopy which also yields Young's modulus. Microphones built with such films exhibit a somewhat decreasing frequency response up to 1 kHz, an increase of the responses due to diffraction effects at higher frequencies, and eventually a peak probably due to a thickness resonance at about 40 kHz. Annealing at 125 °C indicates that the sensitivity stabilizes at about 40% of the original value. From this data, stable dynamic d33 coefficients of up to 300 pC/N can be calculated. A micro energy harvesting generator utilizing these films and based on the excitation of thickness vibrations is also describ...

[1]  J. Hillenbrand,et al.  Quasistatic and dynamic piezoelectric coefficients of polymer foams and polymer film systems , 2004, IEEE Transactions on Dielectrics and Electrical Insulation.

[2]  Gerhard M. Sessler,et al.  Electromechanical response of cellular electret films , 1999 .

[3]  Gerhard M. Sessler,et al.  Figure of merit of piezoelectret transducers for pulse-echo or transmit-receive systems for airborne ultrasound , 2013 .

[4]  H. Seggern,et al.  Breakdown-induced polarization buildup in porous fluoropolymer sandwiches: a thermally stable piezoelectret , 2006 .

[5]  Xiaoqing Zhang,et al.  Thermally stable fluorocarbon ferroelectrets with high piezoelectric coefficient , 2006 .

[6]  R. Altafim,et al.  Piezoelectricity in multi-air voids electrets , 2005, CEIDP '05. 2005 Annual Report Conference on Electrical Insulation and Dielectric Phenomena, 2005..

[7]  John A Rogers,et al.  Conformal piezoelectric energy harvesting and storage from motions of the heart, lung, and diaphragm , 2014, Proceedings of the National Academy of Sciences.

[8]  Xiaoqing Zhang,et al.  Ferroelectrets with improved thermal stability made from fused fluorocarbon layers , 2007 .

[9]  Xiaoqing Zhang,et al.  Quasi-static and dynamic piezoelectric responses of layered polytetrafluoroethylene ferroelectrets , 2014 .

[10]  Jukka Lekkala,et al.  Large and broadband piezoelectricity in smart polymer-foam space-charge electrets , 2000 .

[11]  J. West,et al.  Stabilization of positive charge in fluorinated ethylene propylene copolymer , 1984 .

[12]  H. Seggern A new model of isothermal charge transport for negatively corona-charged Teflon , 1979 .

[13]  Xiaoqing Zhang,et al.  Piezoelectric properties of irradiation-crosslinked polypropylene ferroelectrets , 2007 .

[14]  Siegfried Bauer,et al.  Flexible electronics: Sophisticated skin. , 2013, Nature materials.

[15]  Cesare Stefanini,et al.  Piezoelectric Energy Harvesting Solutions , 2014, Sensors.

[16]  Axel Mellinger,et al.  Dielectric resonance spectroscopy: a versatile tool in the quest for better piezoelectric polymers , 2003 .

[17]  Xiaoqing Zhang,et al.  Fluoroethylenepropylene ferroelectrets with patterned microstructure and high, thermally stable piezoelectricity , 2012 .

[18]  Jukka Lekkala,et al.  Modelling the electromechanical film (EMFi) , 2000 .

[19]  Kevin M. Farinholt,et al.  An evaluation on low-level vibration energy harvesting using piezoelectret foam , 2012, Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring.

[20]  G. Sessler,et al.  Ferroelectrets: Soft Electroactive Foams for Transducers , 2004 .

[21]  R. Gerhard-Multhaupt,et al.  Piezoelectrets from thermo-formed bubble structures of fluoropolymer-electret films , 2006, IEEE Transactions on Dielectrics and Electrical Insulation.

[22]  Joachim Bös,et al.  Vibration-based energy harvesting with stacked piezoelectrets , 2014 .

[23]  X. Qiu,et al.  Polarization and piezoelectricity in polymer films with artificial void structure , 2011, 2011 - 14th International Symposium on Electrets.

[24]  Xiaoqing Zhang,et al.  Improvement of piezoelectric activity of cellular polymers using a double-expansion process , 2004 .

[25]  H. Seggern Isothermal and thermally stimulated current studies of positively corona charged polyfluoroethylenepropylene (Teflon FEP) , 1981 .

[26]  J. H. Cole,et al.  Frequency and temperature dependence of elastic moduli of polymers , 1986 .

[27]  Xiaoqing Zhang,et al.  Piezoelectrets from laminated sandwiches of porous polytetrafluoroethylene films and nonporous fluoroethylenepropylene films , 2008 .

[28]  Timothy C. Green,et al.  Energy Harvesting From Human and Machine Motion for Wireless Electronic Devices , 2008, Proceedings of the IEEE.

[29]  Xiaoqing Zhang,et al.  Fabrication of fluoropolymer piezoelectrets by using rigid template: Structure and thermal stability , 2010 .

[30]  Gerhard M. Sessler,et al.  Piezoelectricity in cellular electret films , 2000 .

[31]  R. Kressmann,et al.  New piezoelectric polymer for air-borne and water-borne sound transducers. , 2001, The Journal of the Acoustical Society of America.