Aeroelastic optimization of a helicopter rotor with two-cell composite blades

Aeroelastic and sensitivity analyses of the rotor based on a finite element in space and time are linked to an automated optimization algorithm to perform optimization studies for a four-bladed, soft in-plane composite rotor consisting of a two-cell thin-walled beam. The design variables used in this study are the ply angles of the laminated walls of the composite beam. The objective function minimizes the 4/rev hub loads, with constraints on blade frequencies and aeroelastic stability in forward flight. Optimum design solutions show a reduction in the objective function of about 20% due to elastic stiffnesses and an additional 13% due to composite couplings. Starting from an initially infeasible design, the optimum design solution with negative lag bending-torsion coupling results in an increase in lag mode damping of about 140% compared to the baseline layup. c* c* c* ^d-> ^/> ^m CT c

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