A hybrid fault diagnosis method using morphological filter–translation invariant wavelet and improved ensemble empirical mode decomposition

Abstract Defective rolling bearing response is often characterized by the presence of periodic impulses, which are usually immersed in heavy noise. Therefore, a hybrid fault diagnosis approach is proposed. The morphological filter combining with translation invariant wavelet is taken as the pre-filter process unit to reduce the narrowband impulses and random noises in the original signal, then the purified signal will be decomposed by improved ensemble empirical mode decomposition (EEMD), in which a new selection method integrating autocorrelation analysis with the first two intrinsic mode functions (IMFs) having the maximum energies is put forward to eliminate the pseudo low-frequency components of IMFs. Applying the envelope analysis on those selected IMFs, the defect information is easily extracted. The proposed hybrid approach is evaluated by simulations and vibration signals of defective bearings with outer race fault, inner race fault, rolling element fault. Results show that the approach is feasible and effective for the fault detection of rolling bearing.

[1]  Cheng Junsheng,et al.  Application of an impulse response wavelet to fault diagnosis of rolling bearings , 2007 .

[2]  Yaguo Lei,et al.  Application of an intelligent classification method to mechanical fault diagnosis , 2009, Expert Syst. Appl..

[3]  Fulei Chu,et al.  Application of the wavelet transform in machine condition monitoring and fault diagnostics: a review with bibliography , 2004 .

[4]  Ivan Prebil,et al.  Non-linear multivariate and multiscale monitoring and signal denoising strategy using Kernel Principal Component Analysis combined with Ensemble Empirical Mode Decomposition method , 2011 .

[5]  B. Tang,et al.  A repeated single-channel mechanical signal blind separation method based on morphological filtering and singular value decomposition , 2012 .

[6]  Xiaoyuan Zhang,et al.  Multi-fault diagnosis for rolling element bearings based on ensemble empirical mode decomposition and optimized support vector machines , 2013 .

[7]  Qiao Hu,et al.  Fault diagnosis of rotating machinery based on improved wavelet package transform and SVMs ensemble , 2007 .

[8]  Sheng-Fa Yuan,et al.  Fault diagnostics based on particle swarm optimisation and support vector machines , 2007 .

[9]  Fulei Chu,et al.  Spectrum auto-correlation analysis and its application to fault diagnosis of rolling element bearings , 2013 .

[10]  Chrysostomos D. Stylios,et al.  Bearing fault detection based on hybrid ensemble detector and empirical mode decomposition , 2013 .

[11]  P. Tse,et al.  A comparison study of improved Hilbert–Huang transform and wavelet transform: Application to fault diagnosis for rolling bearing , 2005 .

[12]  Yang Yu,et al.  A roller bearing fault diagnosis method based on EMD energy entropy and ANN , 2006 .

[13]  Zhengjia He,et al.  A novel intelligent gear fault diagnosis model based on EMD and multi-class TSVM , 2012 .

[14]  Lijun Zhang Approach to extracting gear fault feature based on mathematical morphological filtering , 2007 .

[15]  Ioannis Antoniadis,et al.  APPLICATION OF MORPHOLOGICAL OPERATORS AS ENVELOPE EXTRACTORS FOR IMPULSIVE-TYPE PERIODIC SIGNALS , 2003 .

[16]  Aijun Hu,et al.  Analysis of Morphological Filter's Frequency Response Characteristics in Vibration Signal Processing , 2012 .

[17]  Yanyang Zi,et al.  Multiwavelet denoising with improved neighboring coefficients for application on rolling bearing fault diagnosis , 2011 .

[18]  Satish C. Sharma,et al.  Rolling element bearing fault diagnosis using wavelet transform , 2011, Neurocomputing.

[19]  Yaguo Lei,et al.  A review on empirical mode decomposition in fault diagnosis of rotating machinery , 2013 .

[20]  Jing Wang,et al.  Application of improved morphological filter to the extraction of impulsive attenuation signals , 2009 .

[21]  Peter E. William,et al.  Identification of bearing faults using time domain zero-crossings , 2011 .

[22]  Wei He,et al.  A joint adaptive wavelet filter and morphological signal processing method for weak mechanical impulse extraction , 2010 .

[23]  Jean Serra,et al.  Image Analysis and Mathematical Morphology , 1983 .

[24]  P. Tse,et al.  An improved Hilbert–Huang transform and its application in vibration signal analysis , 2005 .

[25]  G. Beylkin On the representation of operators in bases of compactly supported wavelets , 1992 .

[26]  Norden E. Huang,et al.  Ensemble Empirical Mode Decomposition: a Noise-Assisted Data Analysis Method , 2009, Adv. Data Sci. Adapt. Anal..

[27]  David L. Donoho,et al.  De-noising by soft-thresholding , 1995, IEEE Trans. Inf. Theory.

[28]  Yang Yu,et al.  The application of energy operator demodulation approach based on EMD in machinery fault diagnosis , 2007 .

[29]  N. Huang,et al.  The empirical mode decomposition and the Hilbert spectrum for nonlinear and non-stationary time series analysis , 1998, Proceedings of the Royal Society of London. Series A: Mathematical, Physical and Engineering Sciences.

[30]  Petros Maragos,et al.  Morphological filters-Part I: Their set-theoretic analysis and relations to linear shift-invariant filters , 1987, IEEE Trans. Acoust. Speech Signal Process..

[31]  Lijun Zhang,et al.  Multiscale morphology analysis and its application to fault diagnosis , 2008 .

[32]  Petros Maragos,et al.  Morphological filters-Part II: Their relations to median, order-statistic, and stack filters , 1987, IEEE Trans. Acoust. Speech Signal Process..

[33]  P. Konar,et al.  Bearing fault detection of induction motor using wavelet and Support Vector Machines (SVMs) , 2011, Appl. Soft Comput..

[34]  Chu Fulei Mathematical Morphology Extracting Method on Roller Bearing Fault Signals , 2008 .

[35]  S. J. Loutridis,et al.  Damage detection in gear systems using empirical mode decomposition , 2004 .

[36]  D. Donoho,et al.  Translation-Invariant De-Noising , 1995 .

[37]  Yu Yang,et al.  A fault diagnosis approach for roller bearing based on IMF envelope spectrum and SVM , 2007 .

[38]  Norden E. Huang,et al.  The Multi-Dimensional Ensemble Empirical Mode Decomposition Method , 2009, Adv. Data Sci. Adapt. Anal..

[39]  T. I. Patargias,et al.  Performance assessment of a morphological index in fault prediction and trending of defective rolling element bearings , 2006 .

[40]  P. Tse,et al.  Singularity analysis of the vibration signals by means of wavelet modulus maximal method , 2007 .

[41]  Xiao Long Zhang,et al.  Faults diagnosis of rolling element bearings based on modified morphological method , 2011 .

[42]  Yaguo Lei,et al.  EEMD method and WNN for fault diagnosis of locomotive roller bearings , 2011, Expert Syst. Appl..

[43]  Min-Chun Pan,et al.  Using appropriate IMFs for envelope analysis in multiple fault diagnosis of ball bearings , 2013 .