An Isolated Multicell Intercell Transformer Converter for Applications With a High Step-Up Ratio

This paper proposes a converter topology dedicated to the interconnection between low voltage and high voltage networks or power sources. This topology uses the interleaving principle whose advantages are well known at this point. Its originality stems from the implementation of an isolating intercell transformer (ICT) that provides isolation, filtering, and intercell coupling through a single magnetic stage. The first section of this paper presents two ways to build bidirectional multicell converters, based on classic buck (or boost) cells on one hand, and buck-boost cells on the other. From the nonisolated versions of these two families, the synthesis of isolated versions is achieved by introducing classic two-winding coupled-inductors or transformers. A nonbidirectional isolated ICT version derived from the buck-boost family, the multicell ICT flyback converter, has already been studied and tested. Therefore, the second section describes the isolated multicell ICT converter derived from the buck (or boost) family and constitutes the main contribution of this paper. Its very interesting features regarding high step-up ratio requirements are emphasized, particularly by considering some limitations of the ICT flyback converter. Finally, a 10-kW test bench is presented. This test bench includes eight cells and an ICT created with separated transformers, making it possible to validate converter operations under realistic power conditions.

[1]  Jian Sun,et al.  Integrated magnetics for current-doubler rectifiers , 2004, IEEE Transactions on Power Electronics.

[2]  Zhe Zhang,et al.  Planar-Integrated Magnetics (PIM) Module in Hybrid Bidirectional DC–DC Converter for Fuel Cell Application , 2011, IEEE Transactions on Power Electronics.

[3]  Thierry Meynard,et al.  Design of a 28 V-to-300 V/12 kW Multicell Interleaved Flyback Converter Using Intercell Transformers , 2010, IEEE Transactions on Power Electronics.

[4]  Hui Li,et al.  A novel ZVS-ZCS bidirectional DC-DC converter for fuel cell and battery application , 2004 .

[5]  Quan Li,et al.  A Current Fed Two-Inductor Boost Converter With an Integrated Magnetic Structure and Passive Lossless Snubbers for Photovoltaic Module Integrated Converter Applications , 2007, IEEE Transactions on Power Electronics.

[6]  T. Martire,et al.  Optimization of the Supply Voltage System in Interleaved Converters Using Intercell Transformers , 2007, IEEE Transactions on Power Electronics.

[7]  Yu-Kang Lo,et al.  Active-Clamping ZVS Flyback Converter Employing Two Transformers , 2007, IEEE Transactions on Power Electronics.

[8]  Quan Li,et al.  An Analysis of the ZVS Two-Inductor Boost Converter under Variable Frequency Operation , 2007, IEEE Transactions on Power Electronics.

[9]  I. Barbi,et al.  A three-phase step-up DC-DC converter with a three-phase high frequency transformer , 2005, ISIE 2005.

[10]  Jung-Min Kwon,et al.  High Step-Up Active-Clamp Converter With Input-Current Doubler and Output-Voltage Doubler for Fuel Cell Power Systems , 2009, IEEE Transactions on Power Electronics.

[11]  Gun-Woo Moon,et al.  Two-Transformer Current-Fed Converter With a Simple Auxiliary Circuit for a Wide Duty Range , 2011, IEEE Transactions on Power Electronics.

[12]  H. Chiu,et al.  A Bidirectional DC/DC Converter for Fuel Cell Electric Vehicle Driving System , 2005 .

[13]  A. Elasser,et al.  Soft switching active snubbers for dc/ac converters , 1995 .

[14]  F. Forest,et al.  Analytic Design Method Based on Homothetic Shape of Magnetic Cores for High-Frequency Transformers , 2007, IEEE Transactions on Power Electronics.

[15]  Huafeng Xiao,et al.  A ZVS Bidirectional DC–DC Converter With Phase-Shift Plus PWM Control Scheme , 2007, IEEE Transactions on Power Electronics.

[16]  Yen-Shin Lai,et al.  Switching Control Technique of Phase-Shift-Controlled Full-Bridge Converter to Improve Efficiency Under Light-Load and Standby Conditions Without Additional Auxiliary Components , 2010, IEEE Transactions on Power Electronics.

[17]  Sewan Choi,et al.  A three-phase current-fed push-pull DC-DC converter with active clamp for fuel cell applications , 2011, 2010 Twenty-Fifth Annual IEEE Applied Power Electronics Conference and Exposition (APEC).

[18]  F. Forest,et al.  Design and Comparison of Inductors and Intercell Transformers for Filtering of PWM Inverter Output , 2009, IEEE Transactions on Power Electronics.

[19]  Tsai-Fu Wu,et al.  Isolated Bidirectional Full-Bridge DC–DC Converter With a Flyback Snubber , 2010, IEEE Transactions on Power Electronics.

[20]  Jun-Young Lee,et al.  An Isolated DC/DC Converter Using High-Frequency Unregulated $LLC$ Resonant Converter for Fuel Cell Applications , 2011, IEEE Transactions on Industrial Electronics.

[21]  J.-J. Huselstein,et al.  Multicell Interleaved Flyback Using Intercell Transformers , 2007, IEEE Transactions on Power Electronics.

[22]  I. Barbi,et al.  A Three-Phase Current-Fed Push–Pull DC–DC Converter , 2009, IEEE Transactions on Power Electronics.

[23]  Hui Li,et al.  A new ZVS bidirectional DC-DC converter for fuel cell and battery application , 2004, IEEE Transactions on Power Electronics.

[24]  Byung-Moon Han,et al.  A Three-Phase Interleaved DC–DC Converter With Active Clamp for Fuel Cells , 2010, IEEE Transactions on Power Electronics.

[25]  Sewan Choi,et al.  An Improved Current-Fed ZVS Isolated Boost Converter for Fuel Cell Applications , 2010, IEEE Transactions on Power Electronics.

[26]  Yaow-Ming Chen,et al.  Analysis and Implementation of an Improved Current-Doubler Rectifier With Coupled Inductors , 2008, IEEE Transactions on Power Electronics.

[27]  F.C. Lee,et al.  A current-tripler dc/dc converter , 2004, IEEE Transactions on Power Electronics.

[28]  S Dwari,et al.  An Efficient High-Step-Up Interleaved DC–DC Converter With a Common Active Clamp , 2011, IEEE Transactions on Power Electronics.

[29]  F. Forest,et al.  A Theoretical Approach to InterCell Transformers, Application to Interleaved Converters , 2008, IEEE Transactions on Power Electronics.

[30]  B. Lehman,et al.  An integrated magnetic isolated two-inductor boost converter: analysis, design and experimentation , 2005, IEEE Transactions on Power Electronics.

[31]  J.-J. Huselstein,et al.  Design of Intercell Transformers for High-Power Multicell Interleaved Flyback Converter , 2009, IEEE Transactions on Power Electronics.

[32]  A. Elasser,et al.  Soft switching active snubbers for DC/DC converters , 1995, Proceedings of 1995 IEEE Applied Power Electronics Conference and Exposition - APEC'95.

[33]  Y. Lembeye,et al.  Novel Half-Bridge Inductive DC–DC Isolated Converters for Fuel Cell Applications , 2009, IEEE Transactions on Energy Conversion.