A study on automatic machine condition monitoring and fault diagnosis for bearing and unbalanced rotor faults

this paper demonstrates a simple and effective data-based scheme for the continuous automatic condition monitoring and diagnosis of bearing and unbalanced rotor faults. The key idea is to use a normalized cross-correlation sum operator as similarity measure for the automatic classification of machine faults using the k-nearest neighbor (k-NN) algorithm. This technique is both noise tolerance and shift-invariance. The experiments showed an error rate of 0.74% is achieved over a wide range of machine operating speed from 15Hz to 32Hz.

[1]  Maurice Adams,et al.  Rotating Machinery Vibration: From Analysis to Troubleshooting , 2000 .

[2]  C. Tassoni,et al.  Diagnosis of Bearing Faults of Induction Machines by Vibration or Current Signals: A Critical Comparison , 2010, 2008 IEEE Industry Applications Society Annual Meeting.

[3]  Luis Romeral,et al.  Fault Detection in Induction Machines Using Power Spectral Density in Wavelet Decomposition , 2008, IEEE Transactions on Industrial Electronics.

[4]  P. Pillay,et al.  The Detection of Unbalanced Faults in Inverter-Fed Induction Machines , 2007, 2007 IEEE International Symposium on Diagnostics for Electric Machines, Power Electronics and Drives.

[5]  Raymond A. Guyer Rolling bearings handbook and troubleshooting guide , 1996 .

[6]  Michael J. Devaney,et al.  Bearing damage detection via wavelet packet decomposition of the stator current , 2004, IEEE Transactions on Instrumentation and Measurement.

[7]  Charles T. Hatch,et al.  Fundamentals of Rotating Machinery Diagnostics , 2003 .

[8]  P. Granjon,et al.  Bearing Fault Diagnosis in Induction Machine Based on Current Analysis Using High-Resolution Technique , 2007, 2007 IEEE International Symposium on Diagnostics for Electric Machines, Power Electronics and Drives.

[9]  H.A. Toliyat,et al.  Condition Monitoring and Fault Diagnosis of Electrical Motors—A Review , 2005, IEEE Transactions on Energy Conversion.

[10]  Report of Large Motor Reliability Survey of Industrial and Commercial Installations, Part I , 1985, IEEE Transactions on Industry Applications.

[11]  Gérard-André Capolino,et al.  Advances in Diagnostic Techniques for Induction Machines , 2008, IEEE Transactions on Industrial Electronics.

[12]  A. Safacas,et al.  A comparative study of induction motor current signature analysis techniques for mechanical faults detection , 2005, 2005 5th IEEE International Symposium on Diagnostics for Electric Machines, Power Electronics and Drives.

[13]  Alberto Bellini,et al.  Diagnosis of Bearing Faults in Induction Machines by Vibration or Current Signals: A Critical Comparison , 2008, IEEE Transactions on Industry Applications.

[14]  Robert X. Gao,et al.  Energy-Based Feature Extraction for Defect Diagnosis in Rotary Machines , 2009, IEEE Transactions on Instrumentation and Measurement.

[15]  Mohamed El Hachemi Benbouzid A review of induction motors signature analysis as a medium for faults detection , 2000, IEEE Trans. Ind. Electron..

[16]  H. W. Ngan,et al.  Detection of Motor Bearing Outer Raceway Defect by Wavelet Packet Transformed Motor Current Signature Analysis , 2010, IEEE Transactions on Instrumentation and Measurement.

[17]  Wei Zhou,et al.  Stator Current-Based Bearing Fault Detection Techniques: A General Review , 2007, 2007 IEEE International Symposium on Diagnostics for Electric Machines, Power Electronics and Drives.

[18]  T. A. Brown,et al.  Theory of Equations. , 1950, The Mathematical Gazette.