AC Processing Controllers for IPT Systems

Inductive Power Transfer (IPT) systems allow electrical energy to be transferred over a relatively large air gap via high frequency magnetic fields. Such systems can be broadly classified based on application, but all such systems have various key components that include; the power electronic transmitter, the receiver electronics, the magnetic coupler and the power flow controller. The purpose of using a power flow controller is to regulate the power delivered to a load using a reference independent of system parameter variations of the IPT system. Some of the common parameters which can cause variations in the power transfer of an IPT system are load resistance and coupling coefficient. Recently, a new type of power controller called an AC processing pickup has been proposed with significant advantages in terms of increasing system efficiency, reducing pickup size and lowering production cost compared to traditional pickups that also produce a controlled AC output using complex AC-DC-AC conversion circuits. This new controller is in two forms but both forms regulate AC power directly and produce a controllable high-frequency AC source over a wide load range suitable for lighting and EV charging applications. This chapter outlines the details and operation of the two different types of AC processing pickups along with analytic analysis. Simplified design examples with practical implementation methods will be presented for systems with variations in load and coupling.

[1]  Cevdet Akyel,et al.  Improvement in calculation of the self- and mutual inductance of thin-wall solenoids and disk coils , 2000 .

[2]  A.P. Hu,et al.  Analyses of DC Inductance Used in ICPT Power Pick-Ups for Maximum Power Transfer , 2005, 2005 IEEE/PES Transmission & Distribution Conference & Exposition: Asia and Pacific.

[3]  U. Madawala,et al.  A Novel Buck-Boost Control Technique for Push-Pull Parallel-Resonant Converters , 2006, Annual Conference of the IEEE Industrial Electronics Society.

[4]  Maysam Ghovanloo,et al.  A Wide-Band Power-Efficient Inductive Wireless Link for Implantable Microelectronic Devices Using Multiple Carriers , 2007, IEEE Transactions on Circuits and Systems I: Regular Papers.

[5]  D. Kacprzak A Novel S-Pickup for High Power Inductive Power Transfer Systems , 2006, INTERMAG 2006 - IEEE International Magnetics Conference.

[6]  Wojciech Jurczak,et al.  A Push–Pull Class-E Inverter With Improved Efficiency , 2008, IEEE Transactions on Industrial Electronics.

[7]  Aiguo Patrick Hu,et al.  A Frequency Control Method for Regulating Wireless Power to Implantable Devices , 2008, IEEE Transactions on Biomedical Circuits and Systems.

[8]  Aiguo Patrick Hu,et al.  Selected resonant converters for IPT power supplies , 2001 .

[9]  Yong-Jae Kim,et al.  The Re-design at the Transformer Portion of Transcutaneous Energy Transmission System for All Implantable Devices , 2007, 2007 29th Annual International Conference of the IEEE Engineering in Medicine and Biology Society.

[10]  Guozheng Yan,et al.  Design of Transcutaneous Energy Transmission System for Artificial Anal Sphincter , 2007, 2007 International Conference on Mechatronics and Automation.

[11]  C.-Y. Huang,et al.  Single-phase unity power-factor inductive power transfer system , 2008, 2008 IEEE Power Electronics Specialists Conference.

[12]  Yong-Geun Lee,et al.  Active gate control strategy of series connected IGBTs for high power PWM inverter , 1999, Proceedings of the IEEE 1999 International Conference on Power Electronics and Drive Systems. PEDS'99 (Cat. No.99TH8475).

[13]  G.A. Covic,et al.  Controlling inrush currents in inductively coupled power systems , 2005, 2005 International Power Engineering Conference.

[14]  Erwin S. Hochmair,et al.  System Optimization for Improved Accuracy in Transcutaneous Signal and Power Transmission , 1984, IEEE Transactions on Biomedical Engineering.

[15]  A. Piazzesi,et al.  Series connection of 3.3 kV IGBTs with active voltage balancing , 2004, 2004 IEEE 35th Annual Power Electronics Specialists Conference (IEEE Cat. No.04CH37551).

[16]  H. Matsuki,et al.  Flexible transcutaneous transformer for artificial heart system , 1990 .

[17]  Salvatore Musumeci,et al.  Active voltage balancement of series connected IGBTs , 1995, IAS '95. Conference Record of the 1995 IEEE Industry Applications Conference Thirtieth IAS Annual Meeting.

[18]  Grant Covic,et al.  Design considerations for a contactless electric vehicle battery charger , 2005, IEEE Transactions on Industrial Electronics.

[19]  I Petersén,et al.  Energizing implantable transmitters by means of coupled inductance coils. , 1969, IEEE transactions on bio-medical engineering.

[20]  Grant A. Covic,et al.  Practical considerations for designing IPT system for EV battery charging , 2009, 2009 IEEE Vehicle Power and Propulsion Conference.

[21]  Jean-Michel I. Maarek,et al.  Transcutaneous RF-Powered Implantable Minipump Driven by a Class-E Transmitter , 2006, IEEE Transactions on Biomedical Engineering.

[22]  Mani Soma,et al.  Radio-Frequency Coils in Implantable Devices: Misalignment Analysis and Design Procedure , 1987, IEEE Transactions on Biomedical Engineering.

[23]  R. E. Zulinski,et al.  Load-independent class E power inverters. I. Theoretical development , 1990 .

[24]  G.A. Covic,et al.  Detection of the Tuned Point of a Fixed-Frequency LCL Resonant Power Supply , 2009, IEEE Transactions on Power Electronics.

[25]  A.P. Hu,et al.  A Wireless Power Pickup Based on Directional Tuning Control of Magnetic Amplifier , 2009, IEEE Transactions on Industrial Electronics.

[26]  Bo-Hyung Cho,et al.  An energy transmission system for an artificial heart using leakage inductance compensation of transcutaneous transformer , 1996 .

[27]  G.A. Covic,et al.  A wireless multi-drop IPT security camera system , 2009, 2009 4th IEEE Conference on Industrial Electronics and Applications.

[28]  E. S. Hochmair,et al.  The class-E concept for efficient wide-band coupling-insensitive transdermal power and data transfer , 1992, 1992 14th Annual International Conference of the IEEE Engineering in Medicine and Biology Society.

[29]  S. Ueda,et al.  Active-gate-control for snubberless IGBTs connected in series , 2002, 2002 IEEE 33rd Annual IEEE Power Electronics Specialists Conference. Proceedings (Cat. No.02CH37289).

[30]  Grant A. Covic,et al.  The design of a contact-less energy transfer system for a people mover system , 2000, PowerCon 2000. 2000 International Conference on Power System Technology. Proceedings (Cat. No.00EX409).

[31]  Peter Gardner,et al.  High-Q Class E power amplifier analysis using energy conservation , 2005 .

[32]  John T. Boys,et al.  Stability and control of inductively coupled power transfer systems , 2000 .

[33]  P. Hofer,et al.  Paralleling intelligent IGBT power modules with active gate-controlled current balancing , 1996, PESC Record. 27th Annual IEEE Power Electronics Specialists Conference.

[34]  Chung-Yuen Won,et al.  An improved scheme for high-efficiency push-pull converter using single winding self-driven synchronous rectification , 2004, 30th Annual Conference of IEEE Industrial Electronics Society, 2004. IECON 2004.

[35]  R. White,et al.  A Wide-Band Efficient Inductive Transdennal Power and Data Link with Coupling Insensitive Gain , 1987, IEEE Transactions on Biomedical Engineering.

[36]  L. Fratelli,et al.  Series connection of IGBTs in hard-switching applications , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[37]  Gyu-Hyeong Cho,et al.  Phasor transformation and its application to the DC/AC analyses of frequency phase-controlled series resonant converters (SRC) , 1990 .

[38]  B.H. Cho,et al.  Design of a transcutaneous energy transmission system using a series resonant converter , 1990, 21st Annual IEEE Conference on Power Electronics Specialists.

[39]  F. C. Flack,et al.  Mutual inductance of air-cored coils: Effect on design of radio-frequency coupled implants , 1971, Medical and biological engineering.

[40]  A. W. Green Modelling a push-pull parallel resonant convertor using generalised state-space averaging , 1993 .

[41]  G.A. Covic,et al.  Self tuning pick-ups for inductive power transfer , 2008, 2008 IEEE Power Electronics Specialists Conference.

[42]  M. Fasching,et al.  Series connection of high voltage IGBT modules , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[43]  A. W. Green,et al.  10 kHz inductively coupled power transfer-concept and control , 1994 .

[44]  Chwei-Sen Wang,et al.  Investigating an LCL load resonant inverter for inductive power transfer applications , 2004, IEEE Transactions on Power Electronics.

[45]  W. G. Hurley,et al.  Calculation of self and mutual impedances in planar magnetic structures , 1995 .

[46]  H. Matsuki,et al.  Investigation of coil geometry for transacutaneous energy transmission for artificial heart , 1992, 1992. Digests of Intermag. International Magnetics Conference.

[47]  G. Covic,et al.  A New Concept: Asymmetrical Pick-Ups for Inductively Coupled Power Transfer Monorail Systems , 2006, IEEE Transactions on Magnetics.

[48]  John T. Boys,et al.  Pick-up transformer for ICPT applications , 2002 .

[49]  G.A. Covic,et al.  A Design Methodology for Flat Pick-up ICPT Systems , 2006, 2006 1ST IEEE Conference on Industrial Electronics and Applications.

[50]  Wentai Liu,et al.  A closed loop transcutaneous power transfer system for implantable devices with enhanced stability , 2004, 2004 IEEE International Symposium on Circuits and Systems (IEEE Cat. No.04CH37512).

[51]  S. Babic,et al.  Calculating Mutual Inductance Between Circular Coils With Inclined Axes in Air , 2008, IEEE Transactions on Magnetics.

[52]  H. Nakatake,et al.  Series connection of IGBTs used multilevel clamp circuit and turn off timing adjustment circuit , 2003, IEEE 34th Annual Conference on Power Electronics Specialist, 2003. PESC '03..

[53]  Hao Ma,et al.  Modeling a current source push-pull resonant converter for loosely coupled power transfer systems , 2004, 30th Annual Conference of IEEE Industrial Electronics Society, 2004. IECON 2004.

[54]  Clemens Zierhofer,et al.  Coil design for improved power transfer efficiency in inductive links , 1996, Proceedings of 18th Annual International Conference of the IEEE Engineering in Medicine and Biology Society.

[55]  D. Chamund,et al.  Review of series and parallel connection of IGBTs , 2006 .

[56]  John T. Boys,et al.  Magnetically coupled systems for power transfer to electric vehicles , 1995, Proceedings of 1995 International Conference on Power Electronics and Drive Systems. PEDS 95.

[57]  Grant Covic,et al.  Power transfer capability and bifurcation phenomena of loosely coupled inductive power transfer systems , 2004, IEEE Transactions on Industrial Electronics.

[58]  Udaya K. Madawala,et al.  A single controller for inductive power transfer systems , 2009, 2009 35th Annual Conference of IEEE Industrial Electronics.

[59]  George C. Verghese,et al.  Phasor dynamics of thyristor-controlled series capacitor systems , 1997 .

[60]  M. Eghtesadi,et al.  Inductive power transfer to an electric vehicle-analytical model , 1990, 40th IEEE Conference on Vehicular Technology.

[61]  B. Lehman,et al.  Self-Driven Synchronous Rectification Scheme Without Undesired Gate-Voltage Discharge for DC-DC Converters With Symmetrically Driven Transformers , 2008, IEEE Transactions on Power Electronics.

[62]  C. M. Zierhofer A class-E tuned power oscillator for inductive transmission of digital data and power , 1991, [1991 Proceedings] 6th Mediterranean Electrotechnical Conference.

[63]  N. de N. Donaldson,et al.  Analysis of resonant coupled coils in the design of radio frequency transcutaneous links , 1983, Medical and Biological Engineering and Computing.

[64]  John Boys,et al.  An AC processing pickup for IPT systems , 2009, 2009 IEEE Energy Conversion Congress and Exposition.

[65]  J.T. Conway Noncoaxial Inductance Calculations Without the Vector Potential for Axisymmetric Coils and Planar Coils , 2008, IEEE Transactions on Magnetics.

[66]  No Sokal,et al.  CLASS-E - NEW CLASS OF HIGH-EFFICIENCY TUNED SINGLE-ENDED SWITCHING POWER AMPLIFIERS , 1975 .

[67]  C. K. Michael Tse,et al.  Design of symmetrical class E power amplifiers for very low harmonic-content applications , 2005, IEEE Transactions on Circuits and Systems I: Regular Papers.

[68]  Wentai Liu,et al.  An optimal design methodology for inductive power link with class-E amplifier , 2005, IEEE Transactions on Circuits and Systems I: Regular Papers.

[69]  J. M. Noworolski,et al.  Generalized averaging method for power conversion circuits , 1990, 21st Annual IEEE Conference on Power Electronics Specialists.

[70]  T. H. Sloan Design of high-efficiency series-resonant converters above resonance , 1990 .

[71]  F. Lupo,et al.  High power electromagnetic energy transfer for totally implanted devices , 1970 .

[72]  K. Harada,et al.  Large air-gap coupler for inductive charger [for electric vehicles] , 1999 .

[73]  Wentai Liu,et al.  Design and analysis of an adaptive transcutaneous power telemetry for biomedical implants , 2005, IEEE Transactions on Circuits and Systems I: Regular Papers.

[74]  A.P. Hu,et al.  Wireless Power Supply for Implantable Biomedical Device Based on Primary Input Voltage Regulation , 2007, 2007 2nd IEEE Conference on Industrial Electronics and Applications.

[75]  Geun-Hie Rim,et al.  High Voltage Pulsed Power Supply Using IGBT Stacks , 2007, IEEE Transactions on Dielectrics and Electrical Insulation.

[76]  P. Lataire,et al.  Steady-state analysis of the series resonant DC-DC converter in conjunction with loosely coupled transformer-above resonance operation , 1999 .

[77]  J. Saiz,et al.  Optimisation and integration of an active clamping circuit for IGBT series association , 2001, Conference Record of the 2001 IEEE Industry Applications Conference. 36th IAS Annual Meeting (Cat. No.01CH37248).

[78]  C.M. Zierhofer,et al.  High-efficiency coupling-insensitive transcutaneous power and data transmission via an inductive link , 1990, IEEE Transactions on Biomedical Engineering.

[79]  Si,et al.  A LOW COST PORTABLE CAR HEATER BASED ON A NOVEL CURRENT-FED PUSH-PULL INVERTER , 2004 .

[80]  J. T. Boys,et al.  Analysis and design of an AC processing pickup for IPT systems , 2009, 2009 35th Annual Conference of IEEE Industrial Electronics.

[81]  G.A. Covic,et al.  An Appropriate Magnetic Coupling Co-Efficient for the Design and Comparison of ICPT Pickups , 2007, IEEE Transactions on Power Electronics.

[82]  Grant A. Covic,et al.  Design and optimisation of magnetic structures for lumped Inductive Power Transfer systems , 2009, 2009 IEEE Energy Conversion Congress and Exposition.

[83]  Maysam Ghovanloo,et al.  Design and Optimization of Printed Spiral Coils for Efficient Transcutaneous Inductive Power Transmission , 2007, IEEE Transactions on Biomedical Circuits and Systems.

[84]  W. Mcmurray,et al.  Optimum Snubbers for Power Semiconductors , 1972 .

[85]  Grant Covic,et al.  A Three-Phase Inductive Power Transfer System for Roadway-Powered Vehicles , 2007, IEEE Transactions on Industrial Electronics.

[86]  W. Ko,et al.  Design of radio-frequency powered coils for implant instruments , 1977, Medical and Biological Engineering and Computing.

[87]  C.M. Zierhofer,et al.  Geometric approach for coupling enhancement of magnetically coupled coils , 1996, IEEE Transactions on Biomedical Engineering.

[88]  S. Salon,et al.  The mutual inductance of two thin coaxial disk coils in air , 2004, IEEE Transactions on Magnetics.

[89]  John T Boys,et al.  A Series-Tuned Inductive-Power-Transfer Pickup With a Controllable AC-Voltage Output , 2011, IEEE Transactions on Power Electronics.

[90]  Cevdet Akyel,et al.  New and fast procedures for calculating the mutual inductance of coaxial circular coils (circular coil-disk coil) , 2002 .

[91]  Grant A. Covic,et al.  A 1kW inductive charging system using AC processing pickups , 2011, 2011 6th IEEE Conference on Industrial Electronics and Applications.

[92]  P.R. Troyk,et al.  Closed-loop class E transcutaneous power and data link for MicroImplants , 1992, IEEE Transactions on Biomedical Engineering.

[93]  Ricardo Nederson do Prado,et al.  A high-power-factor electronic ballast using a flyback push-pull integrated converter , 1999, IEEE Trans. Ind. Electron..

[94]  Heung-Geun Kim,et al.  High voltage switch using series-connected IGBTs with simple auxiliary circuit , 2000, Conference Record of the 2000 IEEE Industry Applications Conference. Thirty-Fifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129).

[95]  A. W. Kelley,et al.  Connectorless power supply for an aircraft-passenger entertainment system , 1989 .

[96]  Jiann-Fuh Chen,et al.  The techniques of the serial and paralleled IGBTs , 1996, Proceedings of the 1996 IEEE IECON. 22nd International Conference on Industrial Electronics, Control, and Instrumentation.

[97]  Frederick H. Raab,et al.  Idealized operation of the class E tuned power amplifier , 1977 .

[98]  Patrick R. Palmer,et al.  The series connection of IGBTs with active voltage sharing , 1997 .

[99]  M. Kazimierczuk Exact analysis of class E tuned power amplifier with only one inductor and one capacitor in load network , 1983 .

[100]  W. G. Hurley,et al.  Calculation of self- and mutual impedances in planar sandwich inductors , 1997 .

[101]  G.A. Covic,et al.  Regulator capacitor selection for series compensated IPT pickups , 2008, 2008 34th Annual Conference of IEEE Industrial Electronics.

[102]  Aiguo Patrick Hu,et al.  Magnetic Coupling Analysis of a TET Power Delivery System , 2008, BIODEVICES.

[103]  Hiroshi Sakamoto,et al.  Ferrite core couplers for inductive chargers , 2002, Proceedings of the Power Conversion Conference-Osaka 2002 (Cat. No.02TH8579).

[104]  Mangesh Borage,et al.  Analysis and design of an LCL-T resonant converter as a constant-current power supply , 2005, IEEE Transactions on Industrial Electronics.

[105]  N. Chubachi,et al.  Transcutaneous DC-DC converter for totally implantable artificial heart using synchronous rectifier , 1996 .

[106]  Grant A. Covic,et al.  Variable tuning in LCL compensated contactless power transfer pickups , 2009, 2009 IEEE Energy Conversion Congress and Exposition.

[107]  R. Letor,et al.  Static and dynamic behavior of paralleled IGBTs , 1992 .

[108]  Qiushi Ren,et al.  A Novel Design of Transcutaneous Power and Data Bidirectional Transfer System for Biomedical Implants , 2007, 2007 IEEE/ICME International Conference on Complex Medical Engineering.

[109]  John Boys,et al.  A practical 1.2kW Inductive Power Transfer lighting system using AC processing controllers , 2011, 2011 6th IEEE Conference on Industrial Electronics and Applications.

[110]  Ka Wai Eric Cheng,et al.  A simplified Neumann's formula for calculation of inductance of spiral coil , 2000 .

[111]  Rahul Sarpeshkar,et al.  Feedback Analysis and Design of RF Power Links for Low-Power Bionic Systems , 2007, IEEE Transactions on Biomedical Circuits and Systems.

[112]  Salvatore Musumeci,et al.  Control of the switching transients of IGBT series strings by high-performance drive units , 2001, IEEE Trans. Ind. Electron..

[113]  Ping Si,et al.  Wireless power supply for implantable biomedical devices , 2008 .

[114]  A.P. Hu,et al.  Improved power flow control for contactless moving sensor applications , 2004, IEEE Power Electronics Letters.

[115]  D.J. Thrimawithana,et al.  Analysis of Split-Capacitor Push–Pull Parallel-Resonant Converter in Boost Mode , 2008, IEEE Transactions on Power Electronics.