Flammability and thermomechanical properties of dianhydride‐modified polybenzoxazine composites reinforced with carbon fiber

Composites based on carbon fiber (CF) and benzoxazine (BA-a) modified with PMDA were investigated. The flammability of the carbon fiber composites was examined by limiting oxygen index (LOI) and UL-94 vertical tests. The LOI values increased from 26.0 for the CF/ poly(BA-a) composite to 49.5 for the CF-reinforced BA-a/PMDA composites as thin as 1.0 mm and the CFreinforced BA-a/PMDA composites were also achieved the maximum V-0 fire resistant classification. Moreover, the incorporation of the PMDA into poly(BA-a) matrix significantly enhanced the Tg and the storage modulus (E’) values of the CF-reinforced BA-a/PMDA composites rather than those of the CF/poly(BA-a). The Tg values and storage moduli of the obtained CF-reinforced BA-a/ PMDA composites were found to have relatively high value up to 237 � C and 46 GPa, respectively. The CFreinforced BA-a/PMDA composites exhibited relatively high degradation temperature up to 498 � C and substantial enhancement in char yield with a value of up to 82%, which are somewhat higher compared to those of the CF/poly(BA-a) composite, i.e., 405 � C and 75.7%, respectively. Therefore, due to the improvement in flame retardant, mechanical and thermal properties, the obtained CF-reinforced BA-a/PMDA composites exhibited high potential applications in advanced composite materials that required mechanical integrity and selfextinguishing property. POLYM. COMPOS., 34:2067– 2075, 2013. V C 2013 Society of Plastics Engineers

[1]  C. Jubsilp,et al.  Characterizations of polybenzoxazine modified with isomeric biphenyltetracarboxylic dianhydrides , 2012 .

[2]  J. Seferis,et al.  Effect of reinforcement and solvent content on moisture absorption in epoxy composite materials , 2000 .

[3]  C. Jubsilp,et al.  Thermomechanical characteristics of benzoxazine–urethane copolymers and their carbon fiber‐reinforced composites , 2009 .

[4]  S. Hiziroglu,et al.  Properties of wood polymer composites from eastern redcedar particles reinforced with benzoxazine resin/cashew nut shell liquid copolymer , 2011 .

[5]  P. Xu,et al.  Modification of phenolic resin composites by hyperbranched polyborate and polybenzoxazine , 2012 .

[6]  John Delmonte,et al.  Technology of carbon and graphite fiber composites , 1981 .

[7]  S. Das,et al.  Dynamic mechanical analysis of FRP composites based on different fiber reinforcements and epoxy resin as the matrix material , 1997 .

[8]  H. Ishida,et al.  Mechanical property improvement of carbon fiber reinforced polybenzoxazine by rubber interlayer , 2003 .

[9]  J.J. Shea,et al.  Handbook of building materials for fire protection [Book Review] , 2004, IEEE Electrical Insulation Magazine.

[10]  H. Ishida,et al.  Very high thermal conductivity obtained by boron nitride-filled polybenzoxazine , 1998 .

[11]  M. Qi,et al.  Crystallization behavior of poly(ϵ‐caprolactone)/Tio2 nanocomposites obtained by in situ polymerization , 2012 .

[12]  Chirag H. Kareliya Interfacial Micromechanics And Effect Of Moisture On Fluorinated Epoxy Carbon Fiber Composites , 2011 .

[13]  C. Jubsilp,et al.  Effects of aromatic carboxylic dianhydrides on thermomechanical properties of polybenzoxazine‐dianhydride copolymers , 2012 .

[14]  C. Jubsilp,et al.  Property enhancement of polybenzoxazine modified with dianhydride , 2011 .

[15]  Ping Chen,et al.  Effect of plasma modification on the mechanical properties of carbon fiber/phenolphthalein polyaryletherketone composites , 2013 .

[16]  Bernhard Schartel,et al.  Novel DOPO-based flame retardants in high-performance carbon fibre epoxy composites for aviation , 2011 .

[17]  F. Chang,et al.  Volume shrinkages and mechanical properties of various fiber-reinforced hydroxyethyl methacrylate-polyurethane/unsaturated polyester composites , 2007 .

[18]  S. Jeelani,et al.  Studies on the flexural and thermomechanical properties of woven carbon/nanoclay-epoxy laminates , 2006 .

[19]  S. Das,et al.  Dynamic mechanical and thermal analysis of vinylester-resin-matrix composites reinforced with untreated and alkali-treated jute fibres , 2002 .

[20]  H. Voorwald,et al.  Effect of fiber surface on flexural strength in carbon fabric reinforced epoxy composites , 2013 .

[21]  H. Ishida,et al.  Development and characterization of high-performance polybenzoxazine composites , 1996 .

[22]  W. Tanthapanichakoon,et al.  Highly processable ternary systems based on benzoxazine, epoxy, and phenolic resins for carbon fiber composite processing , 2009 .

[23]  Yingfeng Yu,et al.  Hyperbranched polyester as additives in filled and unfilled epoxy-novolac systems , 2012 .

[24]  Sridhar Venigalla,et al.  Polymer Matrix Composites , 2001 .

[25]  J. Jang,et al.  Toughness improvement of carbon-fibre/polybenzoxazine composites by rubber modification , 2000 .

[26]  W. Tanthapanichakoon,et al.  Development of wood‐substituted composites from highly filled polybenzoxazine–phenolic novolac alloys , 2007 .

[27]  W. Tanthapanichakoon,et al.  High performance wood composites from highly filled polybenzoxazine , 2006 .

[28]  S. Jeelani,et al.  Improvement in mechanical properties of carbon fabric–epoxy composite using carbon nanofibers , 2008 .