Open-pit coal mine production sequencing incorporating grade blending and stockpiling options: An application from an Indian mine

ABSTRACT Production scheduling is a crucial aspect of the mining industry. An optimal and efficient production schedule can increase the profits manifold and reduce the amount of waste to be handled. Production scheduling for coal mines is necessary to maintain consistency in the quality and quantity parameters of coal supplied to power plants. Irregularity in the quality parameters of the coal can lead to heavy losses in coal-fired power plants. Moreover, the stockpiling of coal poses environmental and fire problems owing to low incubation periods. This article proposes a production scheduling formulation for open-pit coal mines including stockpiling and blending opportunities, which play a major role in maintaining the quality and quantity of supplied coal. The proposed formulation was applied to a large open-pit coal mine in India. This contribution provides an efficient production scheduling formulation for coal mines after utilizing the stockpile coal within the incubation periods with the maximization of discounted cash flows. At the same time, consistency is maintained in the quality and quantity of coal to power plants through blending and stockpiling options to ensure smooth functioning.

[1]  Lou Caccetta,et al.  An Application of Branch and Cut to Open Pit Mine Scheduling , 2003, J. Glob. Optim..

[2]  Mohammad Waqar Ali Asad,et al.  A heuristic approach to long-range production planning of cement quarry operations , 2011 .

[3]  Kadri Dagdelen,et al.  Optimal blending of mine production using goal programming and interactive graphics systems , 1995 .

[4]  A. E. Tercan,et al.  Seam modeling and resource estimation in the coalfields of western Anatolia , 2013 .

[5]  Eduardo Camponogara,et al.  Integrated Coal-Mining Operations Planning: Modeling and Case Study , 2011 .

[6]  Deeparnab Chakrabarty,et al.  Knapsack Problems , 2008 .

[7]  W. Hustrulid,et al.  Open Pit Mine Planning and Design , 2015 .

[8]  J. Benndorf Application of efficient methods of conditional simulation for optimising coal blending strategies in large continuous open pit mining operations , 2013 .

[9]  Subhash C. Sarin,et al.  The long-term mine production scheduling problem , 2005 .

[10]  Parag C. Pendharkar,et al.  Nonlinear programming and genetic search application for production scheduling in coal mines , 2000, Ann. Oper. Res..

[11]  Snehamoy Chatterjee,et al.  Pit optimisation and life of mine scheduling for a tenement in the Central African Copperbelt , 2014 .

[12]  Snehamoy Chatterjee,et al.  Production phase and ultimate pit limit design under commodity price uncertainty , 2016, Eur. J. Oper. Res..

[13]  Amina Lamghari,et al.  A diversified Tabu search approach for the open-pit mine production scheduling problem with metal uncertainty , 2012, Eur. J. Oper. Res..

[14]  H. G. Daellenbach,et al.  Two-phase optimization of coal strategies at a power station , 1984 .

[15]  Roussos Dimitrakopoulos,et al.  Solving a large SIP model for production scheduling at a gold mine with multiple processing streams and uncertain geology , 2014 .

[16]  Jens Ove Riis,et al.  Production Planning & Control , 2013 .

[17]  Salih Ramazan,et al.  Traditional and New MIP Models for Production Scheduling With In-Situ Grade Variability , 2004 .

[18]  G. Nemhauser,et al.  Integer Programming , 2020 .

[19]  Natashia Boland,et al.  A strengthened formulation and cutting planes for the open pit mine production scheduling problem , 2010, Comput. Oper. Res..

[20]  Jiuping Xu,et al.  Using system dynamics for simulation and optimization of one coal industry system under fuzzy environment , 2011, Expert Syst. Appl..

[21]  R. V. Ramani,et al.  Generalized multiperiod MIP model for production scheduling and processing facilities selection and location , 1986 .

[22]  Haixiang Guo,et al.  Intelligent optimization for project scheduling of the first mining face in coal mining , 2010, Expert Syst. Appl..

[23]  H. Christopher Frey,et al.  Coal blending optimization under uncertainty , 1995 .

[24]  D Schmal,et al.  Prevention of spontaneous combustion in coal stockpiles : Experimental results in coal storage yard , 1999 .

[25]  H. Askari-Nasab,et al.  Mixed integer linear programming formulations for open pit production scheduling , 2011 .

[26]  Kejun Zhu,et al.  A hybrid GA-TS algorithm for open vehicle routing optimization of coal mines material , 2011, Expert Syst. Appl..

[27]  Alexandra M. Newman,et al.  A Review of Operations Research in Mine Planning , 2010, Interfaces.