Risk-Based Design of Safety Measures To Prevent and Mitigate Dust Explosion Hazards

Dust explosion is one of the main threats to equipment safety and human health in industries. Complex factors leading to accidents, serious consequences, and relevant safety measures are the main interests of governmental agencies, researchers, and industrial companies. However, a generic risk analysis model for dust explosions is absent. The bow-tie model can be used to investigate the relationships among basic causes, safety barriers, and possible consequences of an accident scenario. In this paper, a framework is established for quantitative risk assessment of dust explosions based on bow-tie analysis via review and analysis of previous major dust explosions. A large inventory of relevant safety measures is presented, and the implementation and efficacy of such safety measures to reduce the risk of dust explosions is thoroughly discussed. Finally, the methodology is applied to a case study. The results show that the generic bow-tie developed in this study can be tailored to a wide variety of dust explo...

[1]  Faisal Khan,et al.  How to make inherent safety practice a reality , 2008 .

[2]  Kenneth L. Cashdollar,et al.  Explosion temperatures and pressures of metals and other elemental dust clouds , 2007 .

[3]  E. Ramalho,et al.  Overall characterization of cork dust explosion. , 2006, Journal of hazardous materials.

[4]  Cécile Fiévez,et al.  ARAMIS project: a more explicit demonstration of risk control through the use of bow-tie diagrams and the evaluation of safety barrier performance. , 2006, Journal of hazardous materials.

[5]  Nima Khakzad,et al.  Safety analysis in process facilities: Comparison of fault tree and Bayesian network approaches , 2011, Reliab. Eng. Syst. Saf..

[6]  Trevor Kletz Inherently Safer Design—Its Scope and Future , 2003 .

[7]  Angela S. Blair,et al.  Dust explosion incidents and regulations in the United States , 2007 .

[8]  John B. Vorderbrueggen,et al.  Imperial sugar refinery combustible dust explosion investigation , 2011 .

[9]  Nima Khakzad,et al.  Dynamic risk analysis using bow-tie approach , 2012, Reliab. Eng. Syst. Saf..

[10]  Faisal I. Khan,et al.  Dust explosion hazard of pulverized fuel carry-over. , 2005, Journal of hazardous materials.

[11]  Rolf K. Eckhoff,et al.  Understanding dust explosions. The role of powder science and technology , 1997 .

[12]  Valerio Cozzani,et al.  Dynamic Procedure for Atypical Scenarios Identification (DyPASI): A new systematic HAZID tool , 2013 .

[13]  N.H.A. Versloot,et al.  A quantitative risk assessment tool for the external safety of industrial plants with a dust explosion hazard , 2007 .

[14]  Luca Marmo Case Study of a Nylon Fibre Explosion: an Example of Explosion Risk in a Textile Plant , 2010 .

[15]  Valerio Cozzani,et al.  Domino Effect Analysis Using Bayesian Networks , 2012, Risk analysis : an official publication of the Society for Risk Analysis.

[16]  Timothy J. Myers Reducing aluminum dust explosion hazards: case study of dust inerting in an aluminum buffing operation. , 2008, Journal of hazardous materials.

[17]  Faisal Khan,et al.  A QUANTITATIVE RISK MANAGEMENT FRAMEWORK FOR DUST AND HYBRID MIXTURE EXPLOSIONS , 2013 .

[18]  Luca Marmo,et al.  Aluminium dust explosion risk analysis in metal workings , 2004 .

[19]  Norberto Piccinini Dust explosion in a wool factory : Origin, dynamics and consequences , 2008 .

[20]  Solomon Tesfamariam,et al.  Risk analysis for oil & gas pipelines: A sustainability assessment approach using fuzzy based bow-tie analysis , 2012 .

[21]  G. Li,et al.  Inerting of magnesium dust cloud with Ar, N2 and CO2. , 2009, Journal of hazardous materials.

[22]  Valerio Cozzani,et al.  Risk Management of Domino Effects Considering Dynamic Consequence Analysis , 2014, Risk analysis : an official publication of the Society for Risk Analysis.

[23]  Faisal Khan,et al.  SHIPP methodology: Predictive accident modeling approach. Part I: Methodology and model description , 2011 .

[24]  Faisal Khan,et al.  Application of inherent safety principles to dust explosion prevention and mitigation , 2009 .

[25]  Faisal Khan,et al.  Dynamic safety analysis of process systems by mapping bow-tie into Bayesian network , 2013 .

[26]  Faisal Khan,et al.  Moderation of dust explosions , 2007 .

[27]  Zhenyi Liu,et al.  A statistical analysis of coal mine accidents caused by coal dust explosions in China. , 2009 .

[28]  Linda J. Bellamy,et al.  Analysis of underlying causes of investigated loss of containment incidents in Dutch Seveso plants using the Storybuilder method , 2013 .

[29]  Paola Russo,et al.  Modelling the effect of particle size on dust explosions , 2010 .

[30]  O. Dufaud,et al.  Influence of the size distribution and concentration on wood dust explosion: Experiments and reaction modelling , 2005 .