Optional classification for reassembly methods with different precision remanufactured parts

Purpose – The purpose of this study was to research how the reassembly (remanufacturing assembly) achieves a quality that is not lower than original production with different precision remanufactured parts based on the integration of mechanics, mathematics (measurement uncertainty) and management (optional classification). Remanufactured product quality is the soul of the remanufacturing project. Design/methodology/approach – First, this paper studies the recycled parts features and reassembly features. Then, we build the mathematical sub-model with remanufactured parts and dimensional precision, which is proven that optional classification can effectively improve the reassembly accuracy mathematically. The optimization model of optional classification for reassembly is proposed under the constraint of a dimensional chain, and the solutions are studied based on particle swarm optimization. Finally, this method is applied in a remanufacturing enterprise and achieves good results. Findings – The method can ...

[1]  Russell C. Eberhart,et al.  Parameter Selection in Particle Swarm Optimization , 1998, Evolutionary Programming.

[2]  Gregory A. DeCroix Optimal Policy for a Multiechelon Inventory System with Remanufacturing , 2006, Oper. Res..

[3]  Jing Wang,et al.  Optimum policy in hybrid manufacturing/remanufacturing system , 2011, Comput. Ind. Eng..

[4]  Mingzhou Liu,et al.  The online quality control methods for the assembling of remanufactured engines’ cylinder block and cover under uncertainty , 2014 .

[5]  Saman K. Halgamuge,et al.  Self-organizing hierarchical particle swarm optimizer with time-varying acceleration coefficients , 2004, IEEE Transactions on Evolutionary Computation.

[6]  Mark Ferguson,et al.  The Value of Quality Grading in Remanufacturing , 2009 .

[7]  Jun Ni,et al.  Optimal control of reassembly with variable quality returns in a product remanufacturing system , 2011 .

[8]  D. Huisingh,et al.  Remanufacturing for the automotive aftermarket-strategic factors: literature review and future research needs , 2009 .

[9]  Xu Bin-shi,et al.  State of the art and future development in remanufacturing engineering , 2010 .

[10]  Simone Zanoni,et al.  Multi-product economic lot scheduling problem with manufacturing and remanufacturing using a basic period policy , 2012, Comput. Ind. Eng..

[11]  S. Jack Hu,et al.  Assembly Strategies for Remanufacturing Systems With Variable Quality Returns , 2013, IEEE Transactions on Automation Science and Engineering.

[12]  Ling Lin Research on Online Tolerance Optimization for Complex Mechanical Products Assembly Process Based on Shortest Path , 2012 .

[13]  Niu Tong-xun Optimal model for remanufacturing tolerance design and its application , 2011 .

[14]  Sean X. Zhou,et al.  Technical Note - Optimal Product Acquisition, Pricing, and Inventory Management for Systems with Remanufacturing , 2011, Oper. Res..

[15]  Fenggui Lu,et al.  Arc profile characteristics of Al alloy in double-pulsed GMAW , 2013 .

[16]  Yu Juan Chen,et al.  An Uncertain Programming Model for Manufacturing/Remanufacturing Hybrid System in Reverse Logistics Environment , 2013 .

[17]  Mehmet Ali Ilgin,et al.  Environmentally conscious manufacturing and product recovery (ECMPRO): A review of the state of the art. , 2010, Journal of environmental management.

[18]  O. Tang,et al.  The impact of information transparency on the dynamic behaviour of a hybrid manufacturing/remanufacturing system , 2004 .

[19]  Michael R. Galbreth,et al.  Optimal Acquisition and Sorting Policies for Remanufacturing , 2006 .

[20]  Turan Paksoy,et al.  Fuzzy multi-objective linear programming approach for optimising a closed-loop supply chain network , 2013 .

[21]  Xiuli Chao,et al.  Technical Note - Optimal Control Policy for Capacitated Inventory Systems with Remanufacturing , 2013, Oper. Res..

[22]  Gilvan C. Souza,et al.  CAPACITATED REMANUFACTURING WITH SERVICE LEVEL CONSTRAINTS* , 2002 .

[23]  Ren Lan Manufacturing quality control model oriented to product , 2004 .

[24]  Chen Jingbo EXPERIMENTAL STUDY ON FILLING IMBALANCE IN MULTI-CAVITY INJECTION MOLD , 2007 .

[25]  Liu Shi-can Status and Development of Remanufacturing Research and Application , 2009 .

[26]  Xi Zhang,et al.  Study on a tolerance grading allocation method under uncertainty and quality oriented for remanufactured parts , 2016 .

[27]  Jun Zhou,et al.  A quality evaluation model of reuse parts and its management system development for end-of-life wheel loaders , 2012 .

[28]  Ruud H. Teunter,et al.  Multi-product economic lot scheduling problem with separate production lines for manufacturing and remanufacturing , 2008, Eur. J. Oper. Res..