Nonlinear analysis of chatter in turning process using dimensionless groups

AbstractA new 3-D nonlinear model of chatter vibration in turning process is presented in this paper. The workpiece is modeled as a rotating clamped-free beam which is excited by cutting forces. π-Buckingham theory is used to extract dimensionless parameters for this problem. Using these parameters, non-dimensional equations of motion are developed. An approximate analytical solution of the nonlinear problem is obtained. A study of the influence of different parameters on the stability results is developed. Using these results, turning velocity intervals for stable and unstable cuts are determined.

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