Control of a Merged-Energy-Buffer based Two-Stage Electrolytic-Free Offline LED Driver

This paper presents the control techniques used in a high-power-density electrolytic-free offline LED driver that utilizes a merged energy buffer for twice-line-frequency energy buffering. This LED driver comprises two stages: a four-switch buck-boost PFC stage and an LLC resonant dc-dc stage. The proposed control technique for the PFC stage utilizes a novel mode splitter to ensure a smooth buck-to-boost and vice versa mode transition. A feedforward control strategy is proposed for the dc-dc stage, which in conjunction with feedback control, ensures a well-regulated output voltage by mitigating undesirable spikes in it. A 150-W prototype LED driver utilizing a merged energy buffer is tested with the proposed control techniques. This GaN-based prototype achieves a high power density of 50 W/inch3 while replacing electrolytic capacitors with low-energy-density ceramic capacitors.

[1]  Sal Cangeloso LED Lighting , 2018, Spon’s Mechanical and Electrical Services Price Book.

[2]  Nikolay N. Bakin,et al.  LED lighting , 2011, 2011 International Conference and Seminar on Micro/Nanotechnologies and Electron Devices Proceedings.

[3]  Saad Pervaiz,et al.  A High-Power-Density Electrolytic-Free Offline LED Driver Utilizing a Merged Energy Buffer Architecture , 2019, 2019 IEEE Applied Power Electronics Conference and Exposition (APEC).

[4]  Frede Blaabjerg,et al.  Reliability of Capacitors for DC-Link Applications in Power Electronic Converters—An Overview , 2014, IEEE Transactions on Industry Applications.

[5]  Saad Pervaiz,et al.  Improved capacitance ratio optimization methodology for stacked switched capacitor energy buffers , 2015, 2015 IEEE Applied Power Electronics Conference and Exposition (APEC).

[6]  Dawei Xiang,et al.  An Industry-Based Survey of Reliability in Power Electronic Converters , 2011, IEEE Transactions on Industry Applications.

[7]  F. Lee,et al.  LLC resonant converter for front end DC/DC conversion , 2002, APEC. Seventeenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.02CH37335).

[8]  Saad Pervaiz,et al.  Energy Density Enhancement of Stacked Switched Capacitor Energy Buffers Through Capacitance Ratio Optimization , 2017, IEEE Transactions on Power Electronics.

[9]  Khurram Afridi,et al.  An electrolytic-free offline LED driver with a ceramic-capacitor-based compact SSC energy buffer , 2014, 2014 IEEE Energy Conversion Congress and Exposition (ECCE).

[10]  Ashish Kumar,et al.  A compact electrolytic-free two-stage universal input offline LED driver , 2016, 2016 IEEE Applied Power Electronics Conference and Exposition (APEC).

[11]  Ali Emadi,et al.  Digital Combination of Buck and Boost Converters to Control a Positive Buck–Boost Converter and Improve the Output Transients , 2009 .

[12]  Ashish Kumar,et al.  GaN-based high-power-density electrolytic-free universal input LED driver , 2017, 2017 IEEE Energy Conversion Congress and Exposition (ECCE).

[13]  Fan Zhang,et al.  A high power density single-phase inverter using stacked switched capacitor energy buffer , 2016, 2016 IEEE Applied Power Electronics Conference and Exposition (APEC).

[14]  A. Khaligh,et al.  Combination of Buck and Boost Modes to Minimize Transients in the Output of a Positive Buck-Boost Converter , 2006, IECON 2006 - 32nd Annual Conference on IEEE Industrial Electronics.

[15]  David M. Otten,et al.  New AC–DC Power Factor Correction Architecture Suitable for High-Frequency Operation , 2016, IEEE Transactions on Power Electronics.

[16]  P. T. Krein,et al.  Minimum Energy and Capacitance Requirements for Single-Phase Inverters and Rectifiers Using a Ripple Port , 2012, IEEE Transactions on Power Electronics.

[17]  Zitao Liao,et al.  A 2 kW, single-phase, 7-level, GaN inverter with an active energy buffer achieving 216 W/in3 power density and 97.6% peak efficiency , 2016, 2016 IEEE Applied Power Electronics Conference and Exposition (APEC).

[18]  Michael L. Gasperi,et al.  Life prediction model for aluminum electrolytic capacitors , 1996, IAS '96. Conference Record of the 1996 IEEE Industry Applications Conference Thirty-First IAS Annual Meeting.