Evaluation of the Efficiency of Line-Start Permanent-Magnet Machines as a Function of the Operating Temperature

The standard squirrel-cage induction machine has nearly reached its maximum efficiency. In order to further increase the energy efficiency of electrical machines, the use of permanent magnets in combination with the robust design and the line start capability of the induction machine is extensively investigated. Many experimental designs have been suggested in literature, but recently, these line-start permanent-magnet machines (LSPMMs) have become off-the-shelf products available in a power range up to 7.5 kW. The permanent magnet flux density is a function of the operating temperature. Consequently, the temperature will affect almost every electrical quantity of the machine, including current, torque, and efficiency. In this paper, the efficiency of an off-the-shelf 4-kW three-phase LSPMM is evaluated as a function of the temperature by both finite-element modeling and by practical measurements. In order to obtain stator, rotor, and permanent magnet temperatures, lumped thermal modeling is used.

[1]  S. Sprague An examination of magnetic property variation of specification-acceptable electrical steel , 2012, 2012 XXth International Conference on Electrical Machines.

[2]  Fernando J. T. E. Ferreira,et al.  Technical and Economical Considerations on Super High-Efficiency Three-Phase Motors , 2012, IEEE Transactions on Industry Applications.

[3]  A.T. de Almeida,et al.  Comparative analysis of IEEE 112-B and IEC 34-2 efficiency testing standards using stray load losses in low voltage three-phase, cage induction motors , 2001, 2001 IEEE Industrial and Commercial Power Systems Technical Conference. Conference Record (Cat. No.01CH37226).

[4]  J. Nerg,et al.  Combined Electromagnetic and thermal design platform for totally enclosed induction machines , 2011, 8th IEEE Symposium on Diagnostics for Electrical Machines, Power Electronics & Drives.

[5]  K. Yamazaki,et al.  Stray load loss analysis of induction motor comparison of measurement due to IEEE standard 112 and direct calculation by finite element method , 2003, IEEE International Electric Machines and Drives Conference, 2003. IEMDC'03..

[6]  Kai Wang,et al.  Advances on Single-Phase Line-Start High Efficiency Interior Permanent Magnet Motors , 2012, IEEE Transactions on Industrial Electronics.

[7]  P. Sergeant,et al.  Reducing the permanent magnet content in fractional-slot concentrated-windings permanent magnet synchronous machines , 2012, 2012 XXth International Conference on Electrical Machines.

[8]  L. Vandevelde,et al.  Temperature dependency of the efficiency of Line Start Permanent Magnet Machines , 2012, 2012 XXth International Conference on Electrical Machines.

[9]  Emadi Ali,et al.  Energy-efficient electric motors , 2005 .

[10]  Girish Kumar Singh,et al.  A research survey of induction motor operation with non-sinusoidal supply wave forms , 2005 .

[11]  Dallas D. Hill,et al.  Development and Validation of a Thermal Model for Electric Induction Motors , 2010, IEEE Transactions on Industrial Electronics.

[12]  João A. C. Fong,et al.  Standards for Efficiency of Electric Motors , 2011, IEEE Industry Applications Magazine.

[13]  A. Di Gerlando,et al.  Improved thermal modelling of induction motors for design purposes , 1993 .

[14]  Tomy Sebastian,et al.  Temperature effects on torque production and efficiency of PM motors using NdFeB magnets , 1993, Conference Record of the 1993 IEEE Industry Applications Conference Twenty-Eighth IAS Annual Meeting.

[15]  A. Schoppa,et al.  Influence of the manufacturing process on the magnetic properties of non-oriented electrical steels , 2000 .

[16]  H. Auinger,et al.  Determination and designation of the efficiency of electrical machines , 1999 .

[17]  C. Ragusa,et al.  Predicting loss in magnetic steels under arbitrary induction waveform and with minor hysteresis loops , 2004, IEEE Transactions on Magnetics.

[18]  Nicola Bianchi,et al.  A Coupled Thermal–Electromagnetic Analysis for a Rapid and Accurate Prediction of IM Performance , 2008, IEEE Transactions on Industrial Electronics.

[19]  Andrea Cavagnino,et al.  Evolution and Modern Approaches for Thermal Analysis of Electrical Machines , 2009, IEEE Transactions on Industrial Electronics.

[20]  Janne Nerg,et al.  Thermal Analysis of Radial-Flux Electrical Machines With a High Power Density , 2008, IEEE Transactions on Industrial Electronics.

[21]  J.X. Shen,et al.  A High-Performance Line-Start Permanent Magnet Synchronous Motor Amended From a Small Industrial Three-Phase Induction Motor , 2009, IEEE Transactions on Magnetics.

[22]  Anibal T. de Almeida,et al.  Stator Winding Connection-Mode Management in Line-Start Permanent Magnet Motors to Improve Their Efficiency and Power Factor , 2013 .

[23]  X. Feng,et al.  Super premium efficient line start-up permanent magnet synchronous motor , 2010, The XIX International Conference on Electrical Machines - ICEM 2010.

[24]  A. Schoppa,et al.  Influence of the cutting process on the magnetic properties of non-oriented electrical steels , 2000 .

[25]  R. Carlson,et al.  Analysis of a Three-Phase LSPMM by Numerical Method , 2009, IEEE Transactions on Magnetics.

[26]  E. B. Agamloh,et al.  Induction Motor Efficiency , 2011, IEEE Industry Applications Magazine.