Characteristic of torsional vibration of mill main drive excited by electromechanical coupling

In the study of electromechanical coupling vibration of mill main drive system, the influence of electrical system on the mechanical transmission is considered generally, however the research for the mechanism of electromechanical interaction is lacked. In order to research the electromechanical coupling resonance of main drive system on the F3 mill in a plant, the cycloconverter and synchronous motor are modeled and simulated by the MTLAB/SIMULINK firstly, simulation result show that the current harmonic of the cycloconverter can lead to the pulsating torque of motor output. Then the natural characteristics of the mechanical drive system are calculated by ANSYS, the result show that the modal frequency contains the component which is close to the coupling vibration frequency of 42Hz. According to the simulation result of the mechanical and electrical system, the closed loop feedback model including the two systems are built, and the mechanism analysis of electromechanical coupling presents that there is the interaction between the current harmonic of electrical system and the speed of the mechanical drive system. At last, by building and computing the equivalent nonlinear dynamics model of the mechanical drive system, the dynamic characteristics of system changing with the stiffness, damping coefficient and the electromagnetic torque are obtained. Such electromechanical interaction process is suggested to consider in research of mill vibration, which can induce strong coupling vibration behavior in the rolling mill drive system.

[1]  Jue Zhong,et al.  Investigation into the electromechanical coupling unstability of a rolling mill , 2002 .

[2]  He Siming,et al.  STUDY ON MICRO CONTACT FRICTION OF PLASTIC HARDENING PARTICLES , 2012 .

[3]  Liu Shuang Dynamical Bifurcation Study on Electromechanical Coupling Vibration in Rolling Mill’s Drive System , 2010 .

[4]  Kornel Ehmann,et al.  Review of chatter studies in cold rolling , 1998 .

[5]  Li Ran,et al.  Monitoring torsional vibrations of electro-mechanical systems using stator currents , 1998 .

[6]  Eugenio Brusa,et al.  Vibration analysis of a Sendzimir cold rolling mill and bearing fault detection , 2010 .

[7]  Lang Lv Research on Match Characteristics of a Motorized Spindle System to Suppress Electromechanical Coupling Vibration , 2012 .

[8]  Duan Ji-an Coupled electromechanical dynamic model of magnetically suspended table system and its stability analysis , 2007 .

[9]  Peng,et al.  Vertical Vibration of Moving Strip in Rolling Process Based on Beam Theory , 2009 .

[10]  Yan Xiao-qiang Machinery-electric-hydraulic Coupling Vibration Control of Hot Continuous Rolling Mills , 2011 .

[11]  Wang Wen-rui RESEARCH ON THE VIBRATION OF FTSR HOT ROLLING MILL , 2012 .

[12]  Amiya R Mohanty,et al.  Monitoring gear vibrations through motor current signature analysis and wavelet transform , 2006 .

[13]  Hadi Y. Kanaan,et al.  Analysis of the electromechanical vibrations in induction motor drives due to the imperfections of the mechanical transmission system , 2003, Math. Comput. Simul..

[14]  Teresa Orlowska-Kowalska,et al.  Damping of Torsional Vibrations in Two-Mass System Using Adaptive Sliding Neuro-Fuzzy Approach , 2008, IEEE Transactions on Industrial Informatics.

[15]  Jyh-Cherng Gu,et al.  Real-time tracking of the torsional vibration of an induction motor supplied by distorted voltage sources , 2001 .

[16]  Joseph Song-Manguelle,et al.  Pulsating Torques in PWM Multi-Megawatt Drives for Torsional Analysis of Large Shafts , 2010 .

[17]  W. E. Lockley,et al.  Harmonic torque considerations of applying a 6000 HP induction motor and drive to a high speed compressor , 1994 .

[18]  Zhang Junxia Theory Study of Electro-Mechanical Coupling Vibration on Hybrid System Shafts , 2010 .

[19]  Sergio Bittanti,et al.  On the origin of torsional vibrations in hot rolling mills and a possible remedy , 2004 .

[20]  Jingwei Zhao,et al.  Multi-factor coupling system characteristic of the dynamic roll gap in the high-speed rolling mill during the unsteady lubrication process , 2013 .

[21]  Deng Wu Analysis of vibration spectrum characteristics for asynchronous motor driven by inverter , 2012 .

[22]  Ruipeng Wang Mechanism Research of Rolling Mill Coupled Vibration , 2013 .

[23]  Qiu Jia-jun Lateral and Torsional Coupling Vibration Excited by Electromagnetism of Turbogenerator Set Rotor System , 2008 .

[24]  Chao-nan Tong,et al.  Coupling dynamic model of chatter for cold rolling , 2010 .