Study on planetary gear fault diagnosis based on variational mode decomposition and deep neural networks

Abstract Planetary gear failures occur frequently in working conditions at low speeds, large loads, and closed operating environments, which makes the identification of faults a difficult task. A fault diagnosis method for planetary gear based on power spectral entropy of variational mode decomposition (VMD) and deep neural networks (DNN) is proposed herein. The three-axial vibration signals of a planetary gear are collected and decomposed into narrowband components with different frequency centres and bandwidths based on VMD. Power spectral entropy (PSE) is used as the original feature to represent the magnitude and distribution of the spectral amplitude of each component. A DNN based on an automatic encoder (AE) and back propagation neural network is used to realise the reduction of original signal features and the classification of gear states. The achieved overall recognition rate is 100% after the training of neural networks with training samples. The experimental results indicate that the proposed method is capable of extracting the sensitive features and recognising the fault states.

[1]  Ming J. Zuo,et al.  Planetary Gearbox Fault diagnosis via Joint Amplitude and Frequency Demodulation Analysis Based on Variational Mode Decomposition , 2017 .

[2]  Hongtao Zeng,et al.  Envelope demodulation based on variational mode decomposition for gear fault diagnosis , 2017 .

[3]  Abdolreza Ohadi,et al.  Application of wavelet energy and Shannon entropy for feature extraction in gearbox fault detection under varying speed conditions , 2014, Neurocomputing.

[4]  Xueli An,et al.  Analysis of hydropower unit vibration signals based on variational mode decomposition , 2017 .

[5]  William D. Mark,et al.  A simple frequency-domain algorithm for early detection of damaged gear teeth , 2010 .

[6]  Ahmet Kahraman,et al.  A theoretical and experimental investigation of modulation sidebands of planetary gear sets , 2009 .

[7]  Nouredine Ouelaa,et al.  CEEMDAN and OWMRA as a hybrid method for rolling bearing fault diagnosis under variable speed , 2018 .

[8]  Fulei Chu,et al.  Recent advances in time–frequency analysis methods for machinery fault diagnosis: A review with application examples , 2013 .

[9]  Hongyu Li,et al.  Diagnosing planetary gear faults using the fuzzy entropy of LMD and ANFIS , 2016 .

[10]  Jiwen Lu,et al.  Single Sample Face Recognition via Learning Deep Supervised Autoencoders , 2015, IEEE Transactions on Information Forensics and Security.

[11]  Ruqiang Yan,et al.  A sparse auto-encoder-based deep neural network approach for induction motor faults classification , 2016 .

[12]  Shuai Zhang,et al.  Gear fault identification based on Hilbert–Huang transform and SOM neural network , 2013 .

[13]  Dominique Zosso,et al.  Variational Mode Decomposition , 2014, IEEE Transactions on Signal Processing.

[14]  Mei Li,et al.  Infrasound signal classification based on spectral entropy and support vector machine , 2016 .

[15]  Yanxue Wang,et al.  Research on variational mode decomposition and its application in detecting rub-impact fault of the rotor system , 2015 .

[16]  Teng Li,et al.  Intelligent fault diagnosis approach with unsupervised feature learning by stacked denoising autoencoder , 2017 .

[17]  Jiangtao Wen,et al.  Intelligent Bearing Fault Diagnosis Method Combining Compressed Data Acquisition and Deep Learning , 2018, IEEE Transactions on Instrumentation and Measurement.

[18]  Geoffrey E. Hinton,et al.  Reducing the Dimensionality of Data with Neural Networks , 2006, Science.

[19]  Zhiqiang Chen,et al.  Deep neural networks-based rolling bearing fault diagnosis , 2017, Microelectron. Reliab..

[20]  Lili Ding,et al.  Gear Fault Diagnosis Using Dual Channel Data Fusion and EEMD Method , 2017 .

[21]  Fakher Chaari,et al.  Detection of gear faults in variable rotating speed using variational mode decomposition (VMD) , 2016 .

[22]  Ming J. Zuo,et al.  Vibration signal models for fault diagnosis of planetary gearboxes , 2012 .

[23]  Thomas Marc,et al.  Comparison between the efficiency of L.M.D and E.M.D algorithms for early detection of gear defects , 2013 .

[24]  Yulin He Flexible Multibody Dynamics Modeling and Simulation Analysis of Large-scale Wind Turbine Drivetrain , 2014 .

[25]  Antoni Wibowo,et al.  Condition diagnosis of multiple bearings using adaptive operator probabilities in genetic algorithms and back propagation neural networks , 2014, Neural Computing and Applications.

[26]  Lei Yagu,et al.  Vibration Signal Simulation and Fault Diagnosis of Planetary Gearboxes Based on Transmission Mechanism Analysis , 2014 .

[27]  Hongyu Li,et al.  Study on planetary gear fault diagnosis based on entropy feature fusion of ensemble empirical mode decomposition , 2016 .

[28]  Li Jiao,et al.  EEMD-based online milling chatter detection by fractal dimension and power spectral entropy , 2017 .

[29]  Jun Ma,et al.  Deep auto-encoder observer multiple-model fast aircraft actuator fault diagnosis algorithm , 2017, International Journal of Control, Automation and Systems.