Non-linear modeling and dynamic analysis of hydraulic control valve; effect of a decision factor between experiment and numerical simulation

Numerical problems that are usually ignored in the dynamic analysis of hydraulic control valves are described, and an analysis of the effects of such problems on the numerical modeling is provided. Previous studies have ignored the effects of changes in the flow coefficient in the orifice, the solenoid force along the spool movement in the valve and an ascending tendency of pressure during reach to the steady state. To eliminate these problems, it was studied a method to substantiate the non-linearity of the pressure loss caused by passing between the orifice and port as well as that caused by interaction with the solenoid. Moreover, the movement of the spool and spring is expressed using the time-delay-element (TDE). The proposed numerical model has been used in the Bond graphs method of a hydraulic control valve and the simulation results have been shown to be accurate. It is known that differences between simulated and experimental results can have a considerable impact on the function of actual systems. The contribution of each parameter is measured separately for the transient state and steady state. Analysis standard observed the first peak value, pressure increase to the steady state and the settling time in the response results.