Mixed-Mode Dynamic Crack Growth in a Functionally Graded Particulate Composite: Experimental Measurements and Finite Element Simulations

Mixed-mode dynamic crack growth behavior in a compositionally graded particle filled polymer is studied experimentally and computationally. Beams with single edge cracks initially aligned in the direction of the compositional gradient and subjected to one-point eccentric impact loading are examined. Optical interferometry along with high-speed photography is used to measure surface deformations around the crack tip. Two configurations, one with a crack on the stiffer side of a graded sheet and the second with a crack on the compliant side, are tested. The observed crack paths are distinctly different for these two configurations. Furthermore, the crack speed and stress intensity factor variations between the two configurations show significant differences. The optical measurements are examined with the aid of crack-tip fields, which incorporate local elastic modulus variations. To understand the role of material gradation on the observed crack paths, finite element models with cohesive elements are developed. A user-defined element subroutine for cohesive elements based on a bilinear traction-separation law is developed and implemented in a structural analysis environment. The necessary spatial variation of material properties is introduced into the continuum elements by first performing a thermal analysis and then by prescribing material properties as temperature dependent quantities. The simulated crack paths and crack speeds are found to be in qualitative agreement with the observed ones. The simulations also reveal differences in the energy dissipation in the two functionally graded material (FGM) cases. T-stresses and hence the crack-tip constraint are significantly different. Prior to crack initiation, larger negative T-stresses near the crack tip are seen when the crack is situated on the compliant side of the FGM.

[1]  Hareesh V. Tippur,et al.  COMPOSITIONALLY GRADED MATERIALS WITH CRACKS NORMAL TO THE ELASTIC GRADIENT , 2000 .

[2]  Glaucio H. Paulino,et al.  Simulation of Crack Propagation in Functionally Graded Materials Under Mixed-Mode and Non-Proportional Loading , 2004 .

[3]  Paul A. Wawrzynek,et al.  Quasi-automatic simulation of crack propagation for 2D LEFM problems , 1996 .

[4]  M. Ortiz,et al.  FINITE-DEFORMATION IRREVERSIBLE COHESIVE ELEMENTS FOR THREE-DIMENSIONAL CRACK-PROPAGATION ANALYSIS , 1999 .

[5]  T. Hughes,et al.  Collocation, dissipation and [overshoot] for time integration schemes in structural dynamics , 1978 .

[6]  Hareesh V. Tippur,et al.  Mixed-Mode Dynamic Crack Growth in Functionally Graded Glass-Filled Epoxy , 2006 .

[7]  Horacio Dante Espinosa,et al.  A computational model of ceramic microstructures subjected to multi-axial dynamic loading , 2001 .

[8]  Michael H. Santare,et al.  Numerical Calculation of Stress Intensity Factors in Functionally Graded Materials , 2000 .

[9]  Noboru Konda,et al.  The mixed mode crack problem in a nonhomogeneous elastic medium. , 1990 .

[10]  Ted Belytschko,et al.  Elastic crack growth in finite elements with minimal remeshing , 1999 .

[11]  Ares J. Rosakis,et al.  Optical mapping of crack tip deformations using the methods of transmission and reflection coherent gradient sensing: a study of crack tip K-dominance , 1991, International Journal of Fracture.

[12]  A. Giannakopoulos,et al.  Indentation of solids with gradients in elastic properties: Part II. Axisymmetric indentors , 1997 .

[13]  A. Needleman A Continuum Model for Void Nucleation by Inclusion Debonding , 1987 .

[14]  R. Narasimhan,et al.  Experimental and numerical investigations of mixed mode crack growth resistance of a ductile adhesive joint , 2002 .

[15]  Xiaopeng Xu,et al.  Numerical simulations of fast crack growth in brittle solids , 1994 .

[16]  A. Shukla,et al.  Crack-tip stress fields for dynamic fracture in functionally gradient materials , 1999 .

[17]  P. Geubelle,et al.  Impact-induced delamination of composites: A 2D simulation , 1998 .

[18]  Arun Shukla,et al.  Crack-tip stress fields in functionally graded materials with linearly varying properties , 2004 .

[19]  T. Belytschko,et al.  Extended finite element method for cohesive crack growth , 2002 .

[20]  H. Tippur,et al.  Dynamic fracture of compositionally graded materials with cracks along the elastic gradient: experiments and analysis , 2001 .

[21]  Glaucio H. Paulino,et al.  J resistance behavior in functionally graded materials using cohesive zone and modified boundary layer models , 2006 .

[22]  Glaucio H. Paulino,et al.  Cohesive zone modeling of dynamic failure in homogeneous and functionally graded materials , 2005 .

[23]  Toshihisa Nishioka,et al.  Computational dynamic fracture mechanics , 1997 .

[24]  F. Erdogan,et al.  The crack problem for a nonhomogeneous plane , 1983 .

[25]  H. Tippur,et al.  Dynamic fracture behavior of model sandwich structures with functionally graded core : a feasibility study , 2005 .

[26]  James W. Dally,et al.  Strain-gage methods for measuring the opening-mode stress-intensity factor,KI , 1987 .

[27]  Toshio Nakamura,et al.  Simulations of crack propagation in elastic-plastic graded materials , 2004 .

[28]  John R. Rice,et al.  Mathematical analysis in the mechanics of fracture , 1968 .

[29]  Hareesh V. Tippur,et al.  A method for measuring mode I crack tip constraint under static and dynamic loading conditions , 2004 .

[30]  Mark Hoffman,et al.  Finite element simulations of crack propagation in functionally graded materials under flexural loading , 2005 .

[31]  J. Hutchinson,et al.  The relation between crack growth resistance and fracture process parameters in elastic-plastic solids , 1992 .

[32]  Glaucio H. Paulino,et al.  A new approach to compute T-stress in functionally graded materials by means of the interaction integral method , 2004 .

[33]  H. Tippur,et al.  Evaluation of crack tip fields and stress intensity factors in functionally graded elastic materials: Cracks parallel to elastic gradient , 2002 .

[34]  M. Ortiz,et al.  Computational modelling of impact damage in brittle materials , 1996 .

[35]  D. S. Dugdale Yielding of steel sheets containing slits , 1960 .

[36]  A. Giannakopoulos,et al.  Indentation of solids with gradients in elastic properties: Part I. Point force , 1997 .

[37]  A. Owens Development of a Split Hopkinson Tension Bar for Testing Stress-Strain Response of Particulate Composites under High Rates of Loading , 2007 .

[38]  G. I. Barenblatt THE MATHEMATICAL THEORY OF EQUILIBRIUM CRACKS IN BRITTLE FRACTURE , 1962 .

[39]  J. Lambros,et al.  An Experimental Study of Mixed Mode Crack Initiation and Growth in Functionally Graded Materials , 2006 .

[40]  F. Erdogan,et al.  On the Crack Extension in Plates Under Plane Loading and Transverse Shear , 1963 .

[41]  G. Paulino,et al.  ISOPARAMETRIC GRADED FINITE ELEMENTS FOR NONHOMOGENEOUS ISOTROPIC AND ORTHOTROPIC MATERIALS , 2002 .

[42]  Masahiro Kinoshita,et al.  Dynamic fracture-path prediction in impact fracture phenomena using moving finite element method based on Delaunay automatic mesh generation , 2001 .

[43]  R. H. Dodds,et al.  Cohesive fracture modeling of elastic–plastic crack growth in functionally graded materials , 2003 .

[44]  H. Tippur,et al.  A functionally graded particulate composite: Preparation, measurements and failure analysis , 1998 .