Corrosion characterization of Cu–Sn intermetallics in 3.5 wt.% NaCl solution

Abstract The corrosion behavior of Cu–Sn intermetallics was investigated in 3.5 wt.% NaCl solutions and compared to that of Cu and Sn by using galvanic corrosion and polarization methods. Polarization curves showed that an increase in the Cu content increased the corrosion current density and shifted both corrosion potential and breakdown potential towards more noble values. The corrosion products on the surface of Sn, Cu and Cu 3 Sn were Sn 3 O(OH) 2 Cl 2 , CuCl, and co-existing phases CuCl and Sn 3 O(OH) 2 Cl 2 , respectively. In addition, the SnO 2 , Sn 3 O(OH) 2 Cl 2 , Cu 2 O, and CuCl 2 · 3 Cu(OH) 2 were observed in the Cu 6 Sn 5 phase.

[1]  F. Rosalbino,et al.  Electrochemical corrosion study of Sn–3Ag–3Cu solder alloy in NaCl solution , 2009 .

[2]  M. Musiani,et al.  Electrochemical behaviour of copper in neutral aerated chloride solution. I. Steady-state investigation , 1988 .

[3]  C. Debiemme-Chouvy,et al.  X-ray photoemission investigation of the corrosion film formed on a polished Cu–13Sn alloy in aerated NaCl solution , 2001 .

[4]  L. Tsao Evolution of nano-Ag3Sn particle formation on Cu–Sn intermetallic compounds of Sn3.5Ag0.5Cu composite solder/Cu during soldering , 2011 .

[5]  L. Tsao,et al.  Study of interfacial reactions between Sn3.5Ag0.5Cu composite alloys and Cu substrate , 2011 .

[6]  E. Sutow,et al.  Crevice Corrosion Products of Dental Amalgam , 1991, Journal of dental research.

[7]  Jyh-Wei Lee,et al.  The nanoindentation characteristics of Cu6Sn5, Cu3Sn, and Ni3Sn4 intermetallic compounds in the solder bump , 2004 .

[8]  A. Zrineh,et al.  Electrochemical behavior of a new solder material (Sn-In-Ag) , 2003 .

[9]  S. Kapusta,et al.  Anodic passivation of tin in slightly alkaline solutions , 1980 .

[10]  Nikhilesh Chawla,et al.  Young's modulus of (Cu, Ag)-Sn intermetallics measured by nanoindentation , 2004 .

[11]  L. Bousselmi,et al.  Corrosion behaviour of Cu-10Sn bronze in aerated NaCl aqueous media : Electrochemical investigation , 2007 .

[12]  D. Frear,et al.  Intermetallic growth and mechanical behavior of low and high melting temperature solder alloys , 1994 .

[13]  P. Conway,et al.  Corrosion characterization of tin–lead and lead free solders in 3.5 wt.% NaCl solution , 2008 .

[14]  K. L. Tan,et al.  The corrosion behaviour of copper in neutral tap water. Part I: Corrosion mechanisms , 1996 .

[15]  L. Tsao,et al.  Strengthening mechanism of nano-Al2O3 particles reinforced Sn3.5Ag0.5Cu lead-free solder , 2011 .

[16]  J. Hattel,et al.  A corrosion investigation of solder candidates for high-temperature applications , 2009 .

[17]  L. Tsao,et al.  Suppressing effect of 0.5 wt.% nano-TiO2 addition into Sn–3.5Ag–0.5Cu solder alloy on the intermetallic growth with Cu substrate during isothermal aging , 2011 .

[18]  S. Y. Chang,et al.  Effects of nano-Al2O3 additions on microstructure development and hardness of Sn3.5Ag0.5Cu solder , 2010 .

[19]  S. Y. Chang,et al.  Effects of Nano-TiO2 additions on thermal analysis, microstructure and tensile properties of Sn3.5Ag0.25Cu solder , 2010 .

[20]  K. N. Subramanian,et al.  Micromechanical characterization of thermomechanically fatigued lead-free solder joints , 2002 .

[21]  N. Saunders,et al.  The Cu-Sn (Copper-Tin) system , 1990 .

[22]  L. Tsao Corrosion Resistance of Pb-Free and Novel Nano-Composite Solders in Electronic Packaging , 2012 .

[23]  E. Gillam,et al.  The ϵ-phase in the CuSn system , 1970 .

[24]  A. Beccaria,et al.  The effect of temperature on the corrosion behaviour of a 70/30 Cu-Ni commercial alloy in seawater , 1994 .

[25]  King-Ning Tu,et al.  Kinetics of interfacial reaction in bimetallic CuSn thin films , 1982 .

[26]  Gareth Kear,et al.  Electrochemical corrosion of unalloyed copper in chloride media––a critical review , 2004 .

[27]  Y. Yi,et al.  Thermal Oxidation Study on Lead‐free Solders of Sn‐Ag‐Cu and Sn‐Ag‐Cu‐Ge , 2006 .

[28]  S. Marshall,et al.  Microstructures of Cu-rich Amalgams after Corrosion , 1983, Journal of dental research.