Lean management in the context of construction supply chains

Construction started its lean journey with learning from manufacturing. Unlike lean manufacturing, few studies to date have investigated lean construction in both breadth and depth, especially from the perspective of construction supply chains. The limited understanding of lean construction results in a research problem. This research aims to explore the implementation of lean principles in the context of project-based construction supply chains. It achieves its aim through an empirical investigation in the UK. A combination of quantitative and qualitative methodologies provides this research with validity and reliability. Lean principles are found applicable to both residential building projects and many other types of construction projects. It is also found that lean construction can be enhanced if it synergizes with supply chain collaboration. Another finding is that lean management has a significant impact on project performance. Nowadays, construction pursues best lean practices through both learning from manufacturing and developing its own paths. Similar to manufacturing, more and more construction projects adopt industrialised and standardised production and lean management with supply chain collaboration to become leaner. On the other hand, construction-specific management approaches and information technology (IT) tools are increasingly used in lean construction practices to maximise value and minimise waste.

[1]  Laura H. Ikuma,et al.  Effects of Lean Construction on Sustainability of Modular Homebuilding , 2012 .

[2]  Lars Stehn,et al.  Applicability of lean principles and practices in industrialized housing production , 2008 .

[3]  John K. Gershenson,et al.  Classification scheme for lean manufacturing tools , 2003 .

[4]  Erwin Rauch,et al.  Industry 4.0 as an enabler of proximity for construction supply chains: A systematic literature review , 2018, Comput. Ind..

[5]  G. Zawdie Construction innovation through change management , 2012 .

[6]  Thanveer M. Beary,et al.  Production Planning Process in Residential Construction Using Lean Construction and Six Sigma Principles , 2005 .

[7]  SANDRA PERSSON,et al.  CONSTRUCTION MANAGEMENT IN PRACTICE , 2022, Proceedings of the International Conferences on: Educational Technologies 2022 (ICEduTech 2022), Sustainability, Technology and Education 2022 (STE 2022), Internet Technologies & Society 2022 (ITS 2022) and Applied Management Advances in the 21st Cent.

[8]  O. Salem,et al.  Application of lean manufacturing principles to construction , 2005 .

[9]  Sui Pheng Low,et al.  Lean Construction Management: The Toyota Way , 2014 .

[10]  Ibrahim Cil,et al.  An ANP-based assessment model for lean enterprise transformation , 2013 .

[11]  J. F. Woodward,et al.  Contracting for project management , 2004 .

[12]  Anthony Walker,et al.  Project Management in Construction , 1984 .

[13]  H. Wee,et al.  Lean supply chain and its effect on product cost and quality: a case study on Ford Motor Company , 2009 .

[14]  Lauri Koskela,et al.  Moving-on — beyond lean thinking , 2004 .

[15]  A. Fearne,et al.  Efficiency versus effectiveness in construction supply chains: the dangers of “lean” thinking in isolation , 2006 .

[16]  R. P. Mohanty,et al.  Understanding Construction Supply Chain Management , 2015 .

[17]  Charles M. Eastman,et al.  BIM Handbook: A Guide to Building Information Modeling for Owners, Managers, Designers, Engineers and Contractors , 2008 .

[18]  D. Gann,et al.  Innovation in project-based, service-enhanced firms: the construction of complex products and systems , 2000 .

[19]  T. Bortolotti,et al.  Successful lean implementation: Organizational culture and soft lean practices , 2015 .

[20]  Aviad Shapira,et al.  A workflow model for systems and interior finishing works in building construction , 2011 .

[21]  Sven Bertelsen,et al.  Lean Construction: Where Are We and How To Proceed? , 2004, Lean Construction Journal.

[22]  K. Stecke,et al.  The evolution of production systems from Industry 2.0 through Industry 4.0 , 2018, Int. J. Prod. Res..

[23]  G. Tortorella,et al.  Implementation of Industry 4.0 and lean production in Brazilian manufacturing companies , 2018, Int. J. Prod. Res..

[24]  Kenneth D. Walsh,et al.  Exploring lean construction practice, research, and education , 2012 .

[25]  Maurizio Bevilacqua,et al.  Lean practices implementation and their relationships with operational responsiveness and company performance: an Italian study , 2017, Int. J. Prod. Res..

[26]  P. Hines,et al.  Learning to evolve: A review of contemporary lean thinking , 2004 .

[27]  Stephen Emmitt,et al.  Is good enough “making do”? An investigation of inappropriate processing in a small design and build company , 2012 .

[28]  Ash Genaidy,et al.  Moving from lean manufacturing to lean construction: Toward a common sociotechnological framework , 2005 .

[29]  Xianhai Meng,et al.  The effect of relationship management on project performance in construction , 2012 .

[30]  Luis Mendes,et al.  IT in lean-based manufacturing industries: systematic literature review and research issues , 2017, Int. J. Prod. Res..

[31]  J. Barlow,et al.  Achieving 'Customer Focus' in Private Housebuilding: Current Practice and Lessons from Other Industries , 2003 .

[32]  Stephen Emmitt,et al.  Lost in transition: the transfer of lean manufacturing to construction , 2008 .

[33]  Joseph H. M. Tah Virtual Planning and Knowledge‐based Decision Support , 2012 .

[34]  John F Woodward Construction Project Management – An Integrated Approach, Peter Fewings. Taylor & Francis, London (2005), pages 403. £ 24.99 (Soft-back), ISBN: 0 415359066 , 2006 .

[35]  F. Chan,et al.  The link between Industry 4.0 and lean manufacturing: mapping current research and establishing a research agenda , 2018, Int. J. Prod. Res..

[36]  Yasser Mohamed,et al.  Early Contractor Involvement in Design and Its Impact on Construction Schedule Performance , 2009 .

[37]  Gerhard Plenert What Is Lean , 2007 .

[38]  Isabelina Nahmens,et al.  The impact of product choice on lean homebuilding , 2009 .

[39]  Bjørn Andersen,et al.  Lean Construction Practices and its Effects: A Case Study at St Olav’s Integrated Hospital, Norway , 2012 .

[40]  Yacine Rezgui,et al.  Organisational learning and innovation in the construction industry , 2000 .

[41]  J. Barlow,et al.  Innovation and learning in complex offshore construction projects , 2000 .

[42]  David Bryde,et al.  Applying Lean principles to a building refurbishment project: experiences of key stakeholders , 2012 .

[43]  Stuart D. Green,et al.  Lean construction: arenas of enactment, models of diffusion and the meaning of ‘leanness’ , 2005 .

[44]  Mohamed Al-Hussein,et al.  Lean Transformation in a Modular Building Company: A Case for Implementation , 2013 .

[45]  Rambabu Kodali,et al.  Lean production: literature review and trends , 2015 .

[46]  Luis F. Alarcón,et al.  Achieving Lean Design Process: Improvement Methodology , 2002 .

[47]  Shi Ling-fan On the Construction Project Management , 2013 .

[48]  Helena Alvelos,et al.  Applying Value Stream Mapping to eliminate waste: a case study of an original equipment manufacturer for the automotive industry , 2016 .

[49]  Sui Pheng Low,et al.  Lean Construction Management , 2014 .

[50]  Barros Neto,et al.  Incentives and Innovation to Sustain Lean Construction Implementation , 2009 .

[51]  Angappa Gunasekaran,et al.  Lean manufacturing in Brazilian small and medium enterprises: implementation and effect on performance , 2016 .

[52]  B. Gillham Developing a Questionnaire , 2000 .

[53]  M. Naim,et al.  Engineer-to-order supply chain management: A literature review and research agenda , 2009 .

[54]  Carlos T. Formoso,et al.  Improving Performance Through Measurement: The Application of Lean Production and Organisational Learning Principles , 2000 .

[55]  Lauri Koskela,et al.  The four roles of supply chain management in construction , 2000 .

[56]  Abdulsalam A. Al-Sudairi Evaluating the effect of construction process characteristics to the applicability of lean principles , 2007 .

[57]  Shaofeng Liu,et al.  A decision-focused knowledge management framework to support collaborative decision making for lean supply chain management , 2013 .

[58]  Andrew Thomas,et al.  Implementing Lean Six Sigma to overcome the production challenges in an aerospace company , 2016 .

[59]  John Meiling,et al.  Managing for continuous improvement in off‐site construction: Evaluation of lean management principles , 2012 .

[60]  Paulo Antônio Zawislak,et al.  Value Stream Mapping in Construction: A Case Study in a Brazilian Construction Company , 2005 .

[61]  Frank Wiengarten,et al.  Internal lean practices and performance: The role of technological turbulence , 2015 .

[62]  Bhargav Dave,et al.  Challenges and opportunities in implementing lean and BIM on an infrastructure project , 2013 .

[63]  Ossama Salem,et al.  Lean Construction: From Theory to Implementation , 2006 .

[64]  Anders Björnfot,et al.  Value Delivery through Product Offers: A Lean Leap in Multi-Storey Timber Housing Construction , 2007, Lean Construction Journal.

[65]  Per Erik Eriksson,et al.  Improving construction supply chain collaboration and performance: a lean construction pilot project , 2010 .

[66]  Christine Pasquire,et al.  Target value design: using collaboration and a lean approach to reduce construction cost , 2012 .

[67]  Lauri Koskela,et al.  Last planner system : experiences from pilot implementation in the middle east , 2009 .