Manufacturing Strategy Linked to Product Life Cycle

number: 002-0302) The article deals with the decision problem faced when a firm is producing items with different life cycles, and/or in different cycle phases. Then, deciding on a Manufacturing Strategy (MS) becomes especially difficult, because usually different manufacturing processes are considered optimum for different products. An analysis of the suitable manufacturing process can result in that a coexistence of more than one should be implemented. This may signify a higher investment, and thus costs. The higher the number of suitable manufacturing processes required the more complex the definition of an adequate Manufacturing Strategy is. One could design the MS based on the analysis of all existing alternatives that permit to combine different manufacturing processes if there existed the process and clear criterion to choosing among them. There are some partial solutions in this matter pointed out in the literature, such as focused facilities or lean manufacturing. Unfortunately, no framework that permits to include, analyse, compare and decide among different solutions was found, nor any proposal for deciding which one of them to use when. Therefore, this paper first presents briefly these solutions and explains how they interact. Then, a generic decision methodology and criteria to define the Manufacturing Strategy for a firm with products presenting different life cycles are proposed and described.

[1]  Michael Y. Hu,et al.  The human factor in advanced manufacturing technology adoption , 1998 .

[2]  Jimmie Browne,et al.  Production Management Systems: An Integrated Perspective , 1996 .

[3]  M. Christopher,et al.  An Integrated Model for the Design of Agile Supply Chains. , 2001 .

[4]  Derek L. Waller,et al.  Operations Management: A Supply Chain Approach , 1999 .

[5]  Denis Royston Towill,et al.  Lean, agile or leagile? Matching your supply chain to the marketplace , 2000 .

[6]  Sumantra Ghoshal,et al.  The Strategy Process: Concepts, Contexts, Cases , 1991 .

[7]  Magid Igbaria,et al.  Aligning IT applications with manufacturing strategy: an integrated framework , 1997 .

[8]  Luiz Cesar Ribeiro Carpinetti,et al.  A conceptual framework for deployment of strategy‐related continuous improvements , 2000 .

[9]  Andy Neely,et al.  The manufacturing strategy process: incorporating a learning perspective , 1998 .

[10]  Trudy Heller,et al.  "If only we'd known sooner" developing knowledge of organizational changes earlier in the product development process , 2000, IEEE Trans. Engineering Management.

[11]  D. Gerwin Manufacturing flexibility: a strategic perspective , 1993 .

[12]  David E. Booth,et al.  Toward a production classification system , 2002, Bus. Process. Manag. J..

[13]  M. F.,et al.  Bibliography , 1985, Experimental Gerontology.

[14]  Samar K. Mukhopadhyay,et al.  Interfaces for resolving marketing, manufacturing and design conflicts: A conceptual framework , 1998 .

[15]  Leon F. McGinnis,et al.  Modeling and analysis of the product assignment problem in single stage electronic assembly systems , 2000 .

[16]  Mike Gregory,et al.  International manufacturing configuration map: a self‐assessment tool of international manufacturing capabilities , 1997 .

[17]  Roger G. Schroeder,et al.  Refining the product‐process matrix , 2002 .

[18]  Elenita E. Silverstein,et al.  A constraint management tool for concurrent engineering , 1990, IEA/AIE '90.

[19]  William L. Berry,et al.  Measuring the Congruence Between Market Requirements and Manufacturing: A Methodology and Illustration* , 1997 .

[20]  Yasushi Umeda,et al.  Toward a life cycle design guideline for inverse manufacturing , 2001, Proceedings Second International Symposium on Environmentally Conscious Design and Inverse Manufacturing.

[21]  Tariq S. Durrani,et al.  Adapting manufacturing strategy models to assist technology strategy development , 2000, Proceedings of the 2000 IEEE Engineering Management Society. EMS - 2000 (Cat. No.00CH37139).

[22]  Pan‐European branding: CPC International and Knorr , 1997 .

[23]  J. Dalrymple,et al.  Product customisation and manufacturing strategy , 2000 .

[24]  Denis Royston Towill,et al.  Total cycle time compression and the agile supply chain , 1999 .

[25]  Gunnar Bolmsjö,et al.  Simulation integration in manufacturing system development: a study of Japanese industry , 2001, Ind. Manag. Data Syst..

[26]  C. Ribes STM Crolles TPM deployments and success story , 2000, 2000 IEEE/SEMI Advanced Semiconductor Manufacturing Conference and Workshop. ASMC 2000 (Cat. No.00CH37072).

[27]  Z. K. Weng,et al.  The power of coordinated decisions for short-life-cycle products in a manufacturing and distribution supply chain , 1999 .

[28]  Cheryl Gaimon,et al.  Flexibility and Pricing Decisions for High-Volume Products with Short Life Cycles , 1998 .

[29]  P. Gu,et al.  Product modularization for life cycle engineering , 1999 .

[30]  Mike T. Sweeney,et al.  Towards a Unified Theory of Strategic Manufacturing Management , 1991 .

[31]  Noel P. Greis,et al.  The diminishing utility of the product/process matrix , 1997 .

[32]  E. A. van deLaan,et al.  Production planning and inventory control with remanufacturing and disposal , 1997 .

[33]  Robert J. Vokurka,et al.  The journey toward agility , 1998 .

[34]  Mohamed Mohamed Naim,et al.  Modelling the consequences of a strategic supply chain initiative of an automotive aftermarket operation , 1999 .

[35]  David Walters,et al.  Marketing and operations management: an integrated approach to new ways of delivering value , 1999 .

[36]  James Brian Quinn,et al.  The Strategy Process , 1988 .

[37]  Jan Olhager Manufacturing flexibility and profitability , 1993 .

[38]  D. Towill,et al.  Engineering supply chains to match customer requirements , 2000 .

[39]  Kathryn E. Stecke,et al.  A descriptive multi‐attribute model for reconfigurable machining system selection examining buyer‐supplier relationships , 2000 .

[40]  Morgan Swink,et al.  Core manufacturing capabilities and their links to product differentiation , 1998 .

[41]  Charles H. Fine,et al.  An Empirical Study of Manufacturing Flexibility in Printed Circuit Board Assembly , 1996, Oper. Res..

[42]  Kenn Steger-Jensen,et al.  An Empirical Analysis of the Product-process Matrix , 2005 .

[43]  Stanley E. Fawcett,et al.  Benchmarking manufacturing practice using the product life cycle , 1999 .

[44]  S. Vickery,et al.  An empirical study of time‐based competition in the North American automotive supplier industry , 1999 .

[45]  G. Ragsdell Systems , 2002, Economics of Visual Art.

[46]  J. Varzandeh,et al.  Manufacturing fitness for technology transfer , 1999, PICMET '99: Portland International Conference on Management of Engineering and Technology. Proceedings Vol-1: Book of Summaries (IEEE Cat. No.99CH36310).

[47]  Jan Olhager,et al.  The house of flexibility: using the QFD approach to deploy manufacturing flexibility , 2002 .

[48]  Roberto Filippini,et al.  Sequences of operational improvements: some empirical evidence , 1998 .

[49]  Anders Drejer,et al.  Situations for innovation management: towards a contingency model , 2002 .

[50]  Processes of manufacturing and corporate strategy making: mutual influence and performance , 1997, Innovation in Technology Management. The Key to Global Leadership. PICMET '97.

[51]  James J. Cordeiro,et al.  The strategic implications of flexibility in manufacturing systems , 2000 .

[52]  Alan Harrison,et al.  From lean to agile manufacturing , 1997 .

[53]  Thomas J. Crowe,et al.  An integrated dynamic performance measurement system for improving manufacturing competitiveness , 1997 .

[54]  Mark Sh. Levin,et al.  Combinatorial scheme for management of life cycle: Example for concrete macrotechnology , 2001, J. Intell. Manuf..