Extrusion parameters and physical transformations of an extrudate for fish: Effect of the addition of hydrolyzed protein flour from by-products of Oncorhynchus mykiss

Introduction The food industries play a fundamental role in feeding for the functions of animal metabolism. Fish feed extrusion cooking includes process-independent factors such as temperature (°C), screw speed (RPM), throughput, feed, and moisture content that influence the final product's nutritional value and physical properties. The evidence suggests that the application of hydrolyzed protein flour (HPH) is a crucial step for the techno-functional properties of the product. Therefore, this work aimed to study the effect of hydrolyzed protein meal from silage of trout (Oncorhynchus mykiss) on the parameters of the extrusion system and their physical transformations. Methods In this study, the influence of hydrolyzed protein meals ranges between 10 and 30% as a substitute for fish meals. The physical properties of the extrudate were monitored, evaluating the hardness, durability, buoyancy, expansion index, and apparent density. Results Consistent with this, parameters such as feed composition, screw speed, moisture content, and extrusion process affected the composition and properties of the final product. Discussion The physical properties indicated that the hydrolyzed protein flour presented cohesiveness and decreased the mean retention time in the extruder barrel and the specific mechanical energy (SME). Hydrolyzed protein flour during the extrusion process produces pellets with high durability and low hardness due to the high porosity presented, which allows for obtaining nutritional characteristics in the extruded product.

[1]  P. Evon,et al.  Preconditioner influence on twin-screw extrusion cooking of starch-based feed pellets: The example of Fish Feed , 2022, Aquacultural Engineering.

[2]  R. Ortega-Toro,et al.  Effect of the Addition of High-Protein Hydrolyzed Flour from Oncorhynchus mykiss Byproducts on the Properties of an Extruded Feed , 2022, ACS omega.

[3]  R. Williams,et al.  Specific Mechanical Energy - An Essential Parameter in the Processing of Amorphous Solid Dispersions. , 2021, Advanced drug delivery reviews.

[4]  Lianzhou Jiang,et al.  The development history and recent updates on soy protein-based meat alternatives , 2021, Trends in Food Science & Technology.

[5]  Y. Yusof,et al.  Different starch sources affect physical characteristics of extruded feeds prepared for the Malaysian mahseer, Tor tambroides , 2020, Journal of Applied Aquaculture.

[6]  A. Tacon Trends in Global Aquaculture and Aquafeed Production: 2000–2017 , 2020, Reviews in Fisheries Science & Aquaculture.

[7]  R. Williams,et al.  Influence of mechanical and thermal energy on nifedipine amorphous solid dispersions prepared by hot melt extrusion: Preparation and physical stability☆ , 2019, International journal of pharmaceutics.

[8]  K. Muthukumarappan,et al.  Influence of processing conditions on apparent viscosity and system parameters during extrusion of distiller's dried grains‐based snacks , 2017, Food science & nutrition.

[9]  R. Pacheco-Aguilar,et al.  Botanas expandidas a base de mezclas de harinas de calamar, maíz y papa: efecto de las variables del proceso sobre propiedades fisicoquímicas , 2016 .

[10]  K. Muthukumarappan,et al.  Effect of feed moisture, extrusion temperature and screw speed on properties of soy white flakes based aquafeed: a response surface analysis. , 2016, Journal of the science of food and agriculture.

[11]  Å. Oterhals,et al.  Water-soluble protein level in fishmeal affects extrusion behaviour, phase transitions and physical quality of feed , 2016 .

[12]  E. Sykut-Domańska,et al.  Effect of blend moisture and extrusion temperature on physical properties of everlasting pea-wheat extrudates , 2015, Journal of Food Science and Technology.

[13]  R K Ratankumar Singh,et al.  Optimum extrusion-cooking conditions for improving physical properties of fish-cereal based snacks by response surface methodology , 2014, Journal of Food Science and Technology.

[14]  S. Mjøs,et al.  Influence of type of raw material on fishmeal physicochemical properties, the extrusion process, starch gelatinization and physical quality of fish feed , 2014 .

[15]  R. K. Majumdar,et al.  The Effect of Extrusion Conditions on the Physicochemical Properties and Sensory Characteristics of Fish‐Based Expanded Snacks , 2014 .

[16]  Peter Austin,et al.  Co-effect of salt and sugar on extrusion processing, rheology, structure and fracture mechanical properties of wheat–corn blend , 2014 .

[17]  A. Vega‐Gálvez,et al.  Evaluation of different starch sources in extruded feed for Atlantic salmon , 2014 .

[18]  Liang Yu,et al.  Residence Time Distribution of Soy Protein Isolate and Corn Flour Feed Mix in a Twin‐Screw Extruder , 2014 .

[19]  B. Swanson,et al.  Functionality of Protein-Fortified Extrudates. , 2013, Comprehensive reviews in food science and food safety.

[20]  S. Umar,et al.  Physical properties of extruded aquafeed with a combination of sago and tapioca starches at different moisture contents , 2013 .

[21]  S. Mjøs,et al.  Impact of variability in fishmeal physicochemical properties on the extrusion process, starch gelatinization and pellet durability and hardness , 2013 .

[22]  M. Sørensen A review of the effects of ingredient composition and processing conditions on the physical qualities of extruded high‐energy fish feed as measured by prevailing methods , 2012 .

[23]  K. Rosentrater,et al.  Extruded aquafeeds containing distillers dried grains with solubles: effects on extrudate properties and processing behaviour. , 2011, Journal of the science of food and agriculture.

[24]  Malcolm Jobling,et al.  National Research Council (NRC): Nutrient requirements of fish and shrimp , 2011, Aquaculture International.

[25]  R. Boom,et al.  Assessment of the effects of fish meal, wheat gluten, soy protein concentrate and feed moisture on extruder system parameters and the technical quality of fish feed , 2011 .

[26]  A. Dileep,et al.  Composition and quality of rice flour-fish mince based extruded products with emphasis on thermal properties of rice flour. , 2010 .

[27]  K. Rosentrater,et al.  Twin Screw Extrusion of DDGS-Based Aquaculture Feeds , 2010 .

[28]  R. .. Morey,et al.  Factors affecting strength and durability of densified biomass products. , 2009 .

[29]  Kamolwan Jangchud,et al.  Effects of extrusion conditions on secondary extrusion variables and physical properties of fish, rice-based snacks , 2008 .

[30]  K. Rosentrater,et al.  Effect of DDGS, Moisture Content, and Screw Speed on Physical Properties of Extrudates in Single-Screw Extrusion , 2008 .

[31]  M. Jobling,et al.  Feed types, manufacture and ingredients. , 2007 .

[32]  Bo Jiang,et al.  Digital image processing method for measuring the residence time distribution in a plasticating extruder , 2007 .

[33]  David Jones,et al.  Digital image processing for measurement of residence time distribution in a laboratory extruder , 2006 .

[34]  V. Perez,et al.  Reliable pneumatic conveying of fish feed , 2006 .

[35]  Andrea Doglioli,et al.  Determination of physical behaviour of feed pellets in Mediterranean water , 2006 .

[36]  K. A. Aarseth Attrition of Feed Pellets during Pneumatic Conveying: the Influence of Velocity and Bend Radius , 2004 .

[37]  Paul Ainsworth,et al.  Expansion characteristics of a nutritious extruded snack food using response surface methodology , 2004 .

[38]  G. Choudhury,et al.  Effects of hydrolysed fish muscle on intermediate process variables during twin-screw extrusion of rice flour , 2003 .

[39]  A. Gautam,et al.  Hydrolyzed Fish Muscle as a Modifier of Rice Flour Extrudate Characteristics , 2003 .

[40]  A.F.B. van der Poel,et al.  Physical quality of pelleted animal feed 1. Criteria for pellet quality , 1996 .

[41]  M. Camire,et al.  Selected Properties of Extruded Potato and Chicken Meat , 1996 .

[42]  K. McCarthy,et al.  Effect of Screw Configuration and Speed on RTD and Expansion of Rice Extrudate , 1996 .

[43]  O. Levenspiel Chemical Reaction Engineering , 1972 .

[44]  C. Saad,et al.  Effects of extruder die temperature on the physical properties of extruded fish pellets containing taro and broken rice starch , 2015 .

[45]  B. Ramírez-Wong,et al.  Effect of extrusion temperature, moisture content and screw speed on the functional properties of aquaculture balanced feed , 2014 .

[46]  B. Zhang,et al.  System parameters and product properties response of soybean protein extruded at wide moisture range , 2010 .

[47]  L. E. Cruz-Suárez,et al.  Revisión sobre Algunas Características Físicas y Control de Calidad de Alimentos Comerciales para Camarón en México , 2006 .

[48]  M. Kitagawa,et al.  New protein texturization processes by extrusion cooking at high moisture levels , 1992 .