The green capacitated multi-item lot sizing problem with parallel machines

Abstract Carbon emissions related to energy consumptions from the manufacturing industry have become a substantial part of environmental burdens. To reduce carbon emissions, we introduce carbon emission constraints into the capacitated multi-item lot sizing problem with nonidentical parallel machines. The problem aims to satisfy customer demand for various items over the planning horizon, with an objective to minimize total costs without violating the capacity and carbon emission constraints. We formulate the problem with a mixed integer programming model and propose Lagrangian relaxation and column generation methods to improve lower bounds over the linear programming relaxation. Furthermore, we apply a heuristic named progressive selection to solve the problem and compare the heuristic with other state-of-the-art approaches in the literature. Computational results indicate that the progressive selection heuristic is computationally tractable and can obtain superior results under the same computational resources.

[1]  Leyuan Shi,et al.  An optimization framework for solving capacitated multi-level lot-sizing problems with backlogging , 2011, Eur. J. Oper. Res..

[2]  Laurence A. Wolsey,et al.  bc -- prod: A Specialized Branch-and-Cut System for Lot-Sizing Problems , 2000 .

[3]  Hartmut Stadtler,et al.  The Capacitated Lot-Sizing Problem with Linked Lot Sizes , 2003, Manag. Sci..

[4]  T. Cheng,et al.  Managing carbon footprints in inventory management , 2011 .

[5]  Horst Tempelmeier,et al.  Dynamic capacitated lot-sizing problems: a classification and review of solution approaches , 2010, OR Spectr..

[6]  E. Blanco,et al.  The impact of carbon footprinting aggregation on realizing emission reduction targets , 2014 .

[7]  Silvio A. de Araujo,et al.  Hybrid methods for lot sizing on parallel machines , 2015, Comput. Oper. Res..

[8]  Leyuan Shi,et al.  An MIP-based interval heuristic for the capacitated multi-level lot-sizing problem with setup times , 2012, Ann. Oper. Res..

[9]  J. K. Lenstra,et al.  Deterministic Production Planning: Algorithms and Complexity , 1980 .

[10]  Tao Wu,et al.  Progressive Selection Method for the Coupled Lot-Sizing and Cutting-Stock Problem , 2017, INFORMS J. Comput..

[11]  Zeger Degraeve,et al.  Improved lower bounds for the capacitated lot sizing problem with setup times , 2004, Oper. Res. Lett..

[12]  Safia Kedad-Sidhoum,et al.  The single-item green lot-sizing problem with fixed carbon emissions , 2012, Eur. J. Oper. Res..

[13]  D. Konur,et al.  Joint decisions on inventory replenishment and emission reduction investment under different emission regulations , 2014 .

[14]  Stefan Helber,et al.  A Fix-and-Optimize Approach for the Multi-Level Capacitated Lot Sizing Problems , 2010 .

[15]  Tao Wu,et al.  Local Cuts and Two-Period Convex Hull Closures for Big-Bucket Lot-Sizing Problems , 2010, INFORMS J. Comput..

[16]  Marshall L. Fisher,et al.  The Lagrangian Relaxation Method for Solving Integer Programming Problems , 2004, Manag. Sci..

[17]  B. P. Dzielinski,et al.  Optimal Programming of Lot Sizes, Inventory and Labor Allocations , 1965 .

[18]  D. Konur,et al.  Integrated inventory control and transportation decisions under carbon emissions regulations: LTL vs. TL carriers , 2014 .

[19]  Mark S. Daskin,et al.  Carbon Footprint and the Management of Supply Chains: Insights From Simple Models , 2013, IEEE Transactions on Automation Science and Engineering.

[20]  Zuo-Jun Max Shen,et al.  Fix-and-optimize heuristics for capacitated lot-sizing with sequence-dependent setups and substitutions , 2011, Eur. J. Oper. Res..

[21]  Harvey M. Wagner,et al.  Dynamic Version of the Economic Lot Size Model , 2004, Manag. Sci..

[22]  Canrong Zhang,et al.  A Lagrangian relaxation-based method and models evaluation for multi-level lot sizing problems with backorders , 2013, Comput. Oper. Res..

[23]  Vinícius Amaral Armentano,et al.  A Lagrangian-based heuristic for the capacitated lot-sizing problem in parallel machines , 2006, Eur. J. Oper. Res..

[24]  Albert P. M. Wagelmans,et al.  The economic lot-sizing problem with an emission capacity constraint , 2015, Eur. J. Oper. Res..

[25]  Jacques Desrosiers,et al.  Selected Topics in Column Generation , 2002, Oper. Res..

[26]  Alan S. Manne,et al.  Programming of Economic Lot Sizes , 1958 .

[27]  Bert De Reyck,et al.  A Horizon Decomposition Approach for the Capacitated Lot-Sizing Problem with Setup Times , 2016, INFORMS J. Comput..

[28]  Christophe Rapine,et al.  Single-item lot sizing problem with carbon emission under the cap-and-trade policy , 2014, 2014 International Conference on Control, Decision and Information Technologies (CoDIT).

[29]  William W. Trigeiro,et al.  Capacitated lot sizing with setup times , 1989 .

[30]  José M. Valério de Carvalho,et al.  Comparing Dantzig–Wolfe decompositions and branch-and-price algorithms for the multi-item capacitated lot sizing problem , 2010, Optim. Methods Softw..

[31]  Meinolf Sellmann,et al.  Symmetry Breaking , 2001, CP.

[32]  Zeger Degraeve,et al.  BIBLIOGRAPHIC DATA AND CLASSIFICATIONS , 2003 .

[33]  Claudio Fabiano Motta Toledo,et al.  A relax-and-fix with fix-and-optimize heuristic applied to multi-level lot-sizing problems , 2015, Journal of Heuristics.

[34]  Hartmut Stadtler,et al.  Multilevel Lot Sizing with Setup Times and Multiple Constrained Resources: Internally Rolling Schedules with Lot-Sizing Windows , 2003, Oper. Res..

[35]  G. Nemhauser,et al.  Integer Programming , 2020 .

[36]  Silvio A. de Araujo,et al.  Reformulation and a Lagrangian heuristic for lot sizing problem on parallel machines , 2014, Ann. Oper. Res..

[37]  Arthur M. Geoffrion,et al.  Lagrangian Relaxation for Integer Programming , 2010, 50 Years of Integer Programming.

[38]  Corinne Le Quéré,et al.  Rapid growth in CO2 emissions after the 2008-2009 global financial crisis , 2011 .

[39]  Yves Dallery,et al.  Including sustainability criteria into inventory models , 2012, Eur. J. Oper. Res..

[40]  Canrong Zhang,et al.  An informative column generation and decomposition method for a production planning and facility location problem , 2015 .

[41]  Martin W. P. Savelsbergh,et al.  Preprocessing and Probing Techniques for Mixed Integer Programming Problems , 1994, INFORMS J. Comput..

[42]  Tao Wu,et al.  An energy-responsive optimization method for machine tool selection and operation sequence in flexible machining job shops , 2015 .

[43]  Haoxun Chen,et al.  Fix-and-optimize and variable neighborhood search approaches for multi-level capacitated lot sizing problems , 2015 .

[44]  Fred W. Glover,et al.  The feasibility pump , 2005, Math. Program..

[45]  Markus Heck,et al.  Lot-Size Planning with Non-Linear Cost Functions Supporting Environmental Sustainability , 2010, Int. J. Green Comput..

[46]  Horst Tempelmeier,et al.  Solving a multi-level capacitated lot sizing problem with multi-period setup carry-over via a fix-and-optimize heuristic , 2009, Comput. Oper. Res..

[47]  Bert De Reyck,et al.  Period Decompositions for the Capacitated Lot Sizing Problem with Setup Times , 2015, INFORMS J. Comput..

[48]  Canrong Zhang,et al.  Analytics Branching and Selection for the Capacitated Multi-Item Lot Sizing Problem with Nonidentical Machines , 2018, INFORMS J. Comput..

[49]  Tao Wu,et al.  Analysis and estimation of energy consumption for numerical control machining , 2012 .

[50]  Marshall L. Fisher,et al.  An Applications Oriented Guide to Lagrangian Relaxation , 1985 .

[51]  Chengbin Chu,et al.  A dynamic lot sizing model with carbon emission constraint and multi-mode production: A general property and a polynomially solvable case , 2013, 2013 10th IEEE INTERNATIONAL CONFERENCE ON NETWORKING, SENSING AND CONTROL (ICNSC).

[52]  Davide Giglio,et al.  A relax-and-fix heuristic approach for the capacitated dynamic lot sizing problem in integrated manufacturing/remanufacturing systems , 2017 .

[53]  L. Greene EHPnet: United Nations Framework Convention on Climate Change , 2000 .

[54]  Safia Kedad-Sidhoum,et al.  Lot sizing with carbon emission constraints , 2010, Eur. J. Oper. Res..

[55]  Xi Chen,et al.  The carbon-constrained EOQ , 2013, Oper. Res. Lett..

[56]  H. Tempelmeier,et al.  A Lagrangean-based heuristic for dynamic multilevel multiitem constrained lotsizing with setup times , 1996 .

[57]  Stéphane Dauzère-Pérès,et al.  Single-item dynamic lot-sizing problems: An updated survey , 2017, Eur. J. Oper. Res..

[58]  Laurence A. Wolsey,et al.  Valid inequalities for mixed 0-1 programs , 1986, Discret. Appl. Math..