An integrated framework for criticality evaluation of oil & gas pipelines based on fuzzy logic inference and machine learning

Abstract Oil & gas transportation pipeline is susceptible to failure because of the influence of external complex environment and internal aggressive medium. It is necessary to accurately evaluate the failure criticality of the pipeline for developing reasonable protective measures. However, due to the complexity and uncertainty of the failure scenarios of the oil & gas pipeline, direct quantitative evaluation of the failure criticality is very difficult. Therefore, this paper proposed a novel evaluation framework based on an integration of fuzzy logic inference and machine learning approaches. In this framework, transportation interruption effect, safety/health effect, environment/ecological effect, and equipment maintenance effect are set as the influencing factors on failure criticality of pipelines. Fuzzy logic inference was applied to generate the mapping relationship of the influencing factors to criticality index and establish the prediction model for criticality index evaluation of oil & gas pipelines. For facilitating the evaluation process, three machine learning approaches (i.e., multilayer perceptron, support vector regression and random forest) were employed to fit the relationship so as to construct an additional, easy-to-use prediction model. Furthermore, the sensitivity of each influencing factor was discussed by Sobol method. The results show that the random forest model has better prediction capability in comparison of the other two models, and safety/health effect and environment/ecological effect have the biggest impact on criticality. Finally, an application example of natural gas pipeline was conducted by using the proposed framework, which verified its practicability and flexibility.

[1]  Dongmei Fu,et al.  Prediction and Knowledge Mining of Outdoor Atmospheric Corrosion Rates of Low Alloy Steels Based on the Random Forests Approach , 2019, Metals.

[2]  Ebrahim H. Mamdani,et al.  An Experiment in Linguistic Synthesis with a Fuzzy Logic Controller , 1999, Int. J. Man Mach. Stud..

[3]  Jianfeng Yang,et al.  Criticality evaluation of petrochemical equipment based on fuzzy comprehensive evaluation and a BP neural network , 2009 .

[4]  Zhenzhou Lu,et al.  Variable importance analysis: A comprehensive review , 2015, Reliab. Eng. Syst. Saf..

[5]  Kan Wang,et al.  Failure analysis integrated with prediction model for LNG transport trailer and thermal hazards induced by an accidental VCE: A case study , 2020 .

[6]  Michio Sugeno,et al.  Industrial Applications of Fuzzy Control , 1985 .

[7]  Fu-hui Wang,et al.  Modeling the corrosion behavior of Ni-Cr-Mo-V high strength steel in the simulated deep sea environments using design of experiment and artificial neural network , 2019, Journal of Materials Science & Technology.

[8]  I. Sobola,et al.  Global sensitivity indices for nonlinear mathematical models and their Monte Carlo estimates , 2001 .

[9]  Faisal Khan,et al.  Evaluation of available indices for inherently safer design options , 2003 .

[11]  Etienne E. Kerre,et al.  Defuzzification: criteria and classification , 1999, Fuzzy Sets Syst..

[12]  Vladimir N. Vapnik,et al.  The Nature of Statistical Learning Theory , 2000, Statistics for Engineering and Information Science.

[13]  Siamak Haji Yakhchali,et al.  Developing a new fuzzy inference system for pipeline risk assessment , 2013 .

[14]  Trevor Hastie,et al.  Support Vector Machines and Flexible Discriminants , 2009 .

[15]  Bruno Sudret,et al.  Global sensitivity analysis using polynomial chaos expansions , 2008, Reliab. Eng. Syst. Saf..

[16]  Adam Mahdi,et al.  Sensitivity analysis methods in the biomedical sciences. , 2020, Mathematical biosciences.

[17]  Elisabeth Krausmann,et al.  Historical analysis of U.S. onshore hazardous liquid pipeline accidents triggered by natural hazards , 2016 .

[18]  Kaikai Li,et al.  Estimation of corrosion failure likelihood of oil and gas pipeline based on fuzzy logic approach , 2016 .

[19]  Sohag Kabir,et al.  A fuzzy Bayesian network approach for risk analysis in process industries , 2017 .

[20]  Frank Crawley Failure modes and effects analysis (FMEA) and failure modes, effects and criticality analysis (FMECA) , 2020 .

[21]  Yan Fang,et al.  Consequence risk analysis using operating procedure event trees and dynamic simulation , 2020 .

[22]  Massoud Mohsendokht,et al.  Risk assessment of uranium hexafluoride release from a uranium conversion facility by using a fuzzy approach , 2017 .

[23]  K. Louis Luangkesorn,et al.  Machine learning of fire hazard model simulations for use in probabilistic safety assessments at nuclear power plants , 2019, Reliab. Eng. Syst. Saf..

[24]  Wei Wu,et al.  Safety assessment of natural gas storage tank using similarity aggregation method based fuzzy fault tree analysis (SAM-FFTA) approach , 2020 .

[25]  Mahmoud M. El-Halwagi,et al.  The integration of Dow's fire and explosion index (F&EI) into process design and optimization to achieve inherently safer design , 2007 .

[26]  A. U. Juantorena,et al.  Corrosion rate prediction for metals in biodiesel using artificial neural networks , 2019, Renewable Energy.

[27]  Kirti Bhushan Mishra,et al.  Underground gas pipeline explosion and fire: CFD based assessment of foreseeability , 2015 .

[28]  H. Hao,et al.  Numerical study of medium to large scale BLEVE for blast wave prediction , 2020 .

[29]  Leo Breiman,et al.  Random Forests , 2001, Machine Learning.

[30]  Jian Shuai,et al.  Failure probability assessment of gas transmission pipelines based on historical failure-related data and modification factors , 2018 .

[31]  V. R. Renjith,et al.  Fuzzy FMECA (failure mode effect and criticality analysis) of LNG storage facility , 2018, Journal of Loss Prevention in the Process Industries.

[32]  Fereshteh Jaderi,et al.  Criticality analysis of petrochemical assets using risk based maintenance and the fuzzy inference system , 2019, Process Safety and Environmental Protection.

[33]  Lotfi A. Zadeh,et al.  Fuzzy logic , 1988, Computer.

[34]  Pierre Morel,et al.  Gramm: grammar of graphics plotting in Matlab , 2018, J. Open Source Softw..

[35]  C. Aldrich,et al.  Analysis of electrochemical noise data by use of recurrence quantification analysis and machine learning methods , 2017 .

[36]  Chinedu I. Ossai Corrosion defect modelling of aged pipelines with a feed-forward multi-layer neural network for leak and burst failure estimation , 2020 .

[37]  Chen-Tung Chen,et al.  Aggregation of fuzzy opinions under group decision making , 1996, Fuzzy Sets Syst..

[38]  Børge Rokseth,et al.  Applications of machine learning methods for engineering risk assessment – A review , 2020, Safety Science.

[39]  Faisal Khan,et al.  Safety Weighted Hazard Index (SWeHI): A New, User-friendly Tool for Swift yet Comprehensive Hazard Identification and Safety Evaluation in Chemical Process Industrie , 2001 .

[40]  Ramón Sigifredo Cortés Paredes,et al.  Artificial neural network corrosion modeling for metals in an equatorial climate , 2009 .

[41]  Qi Zhou,et al.  Risk analysis of corrosion failures of equipment in refining and petrochemical plants based on fuzzy set theory , 2013 .

[42]  Mohammad Ataei,et al.  Assessment of rock slope stability using the Fuzzy Slope Mass Rating (FSMR) system , 2011, Appl. Soft Comput..

[43]  Sanjay Kumar Chaturvedi,et al.  Criticality Assessment Models for Failure Mode Effects and Criticality Analysis Using Fuzzy Logic , 2011, IEEE Transactions on Reliability.