Friction stir welding of AZ61A magnesium alloy

This paper deals with the development of an empirical relationship to predict tensile strength of friction stir welded AZ61A magnesium alloy. The process parameters such as tool rotational speed, welding speed, axial force and tool pin profile play a major role in deciding the tensile strength. The response surface method (RSM) was used to develop the empirical relationship. The four-factor, five-level central composite design was used to minimize the number of experimental conditions. The developed empirical relationship can be effectively used to predict tensile strength of friction stir welded AZ61A magnesium alloy joints at 95 % confidence level.

[1]  Sangshik Kim,et al.  Tensile behavior of friction-stir-welded AZ31-H24 Mg alloy , 2005 .

[2]  Wang Xun-hong,et al.  Microstructure and properties of friction stir butt-welded AZ31 magnesium alloy , 2006 .

[3]  V. Balasubramanian,et al.  Selection of FSW tool pin profile, shoulder diameter and material for joining AZ31B magnesium alloy – An experimental approach , 2009 .

[4]  V. Balasubramanian,et al.  Developing an empirical relationship to predict the corrosion rate of friction stir welded AZ61A magnesium alloy under salt fog environment , 2011 .

[5]  Y. Chen,et al.  Friction stir welding characteristics of different heat-treated-state 2219 aluminum alloy plates , 2006 .

[6]  Seung-Boo Jung,et al.  The joint properties of dissimilar formed Al alloys by friction stir welding according to the fixed location of materials , 2003 .

[7]  L. Murr,et al.  Friction-stir welding of magnesium alloy AZ31B , 2002 .

[8]  S. Rajakumar,et al.  Optimization of the friction-stir-welding process and tool parameters to attain a maximum tensile strength of AA7075–T6 aluminium alloy , 2010 .

[9]  H. Fujii,et al.  Mechanical properties of friction stir welded joints of 1050 – H24 aluminium alloy , 2003 .

[10]  John E. Freund,et al.  Probability and statistics for engineers , 1965 .

[11]  Antonie Oosterkamp,et al.  Kissing Bond Phenomena in Solid-State Welds of Aluminum Alloys , 2004 .

[12]  J. C. Huang,et al.  Relationship between grain size and Zener¿Holloman parameter during friction stir processing in AZ31 Mg alloys , 2004 .

[13]  C. Muralidharan,et al.  Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 aluminium alloy joints , 2011 .

[14]  Thomas H. North,et al.  Strain Rates and Grain Growth in Al 5754 and Al 6061 Friction Stir Spot Welds , 2007 .

[15]  V. Balasubramanian,et al.  Influences of tool pin profile and axial force on the formation of friction stir processing zone in AA6061 aluminium alloy , 2008 .

[16]  F. Rumiche,et al.  Metallurgical Evaluation of AZ31B-H24 Magnesium Alloy Friction Stir Welds , 2007 .

[17]  Xinjin Cao,et al.  Microstructure and tensile properties of friction stir welded AZ31B magnesium alloy , 2008 .

[18]  Seung-Boo Jung,et al.  Mechanical Properties Related to Microstructural Variation of 6061 Al Alloy Joints by Friction Stir Welding , 2004 .

[19]  Livan Fratini,et al.  A continuum based fem model for friction stir welding—model development , 2006 .

[20]  S. Jung,et al.  Joint properties of friction stir welded AZ31B– H24 magnesium alloy , 2003 .

[21]  M. K. Kulekci Magnesium and its alloys applications in automotive industry , 2008 .

[22]  C. Muralidharan,et al.  Predicting tensile strength, hardness and corrosion rate of friction stir welded AA6061-T6 aluminium alloy joints , 2011 .

[23]  C. Muralidharan,et al.  Establishing Empirical Relationships to Predict Grain Size and Tensile Strength of Friction Stir Welded AA 6061-T6 Aluminium Alloy Joints , 2010 .

[24]  W. Thomas,et al.  Friction stir welding for the transportation industries , 1997 .

[25]  R. H. Myers,et al.  Response Surface Methodology: Process and Product Optimization Using Designed Experiments , 1995 .

[26]  Livan Fratini,et al.  Design of the friction stir welding tool using the continuum based FEM model , 2006 .

[27]  J. T. Chen,et al.  The finite element simulation of the friction stir welding process , 2005 .