Modelling of alcohol fermentation in a tubular reactor with high biomass recycle

Fermentation in tubular recycle reactors with high biomass concentrations is a way to boost productivity in alcohol production. A computer model has been developed to investigate the potential as well as to establish the limits of this process from a chemical engineering point of view. The model takes into account the kinetics of the reaction, the nonideality of flow and the segregation in the bioreactor. In accordance with literature, it is shown that tubular reactors with biomass recycle can improve productivity of alcohol fermentation substantially.With the help of the computer based reactor model it was also possible to estimate the detrimental effects of cell damage due to pumping. These effects are shown to play a major role, if the biomass separation is performed by filtration units which need high flow rates, e.g. tangential flow filters.