On the prediction of bolted single-lap composite joints

Abstract A new set of failure criteria to predict composite failure in single-lap bolted-joints is proposed. The present failure criteria are an extension of Chang–Lessard criteria considering a three-dimensional stress field and including out-of-plane failure modes. The advantage with respect to other three-dimensional failure criteria is the consideration of non-linear shear stress–strain relationship. The failure criteria were implemented in a finite element model and validated through comparison with experiments in literature. Stresses were calculated by a non-linear finite element model developed in ABAQUS/Standard which considers material and geometric nonlinearities. A progressive damage model was implemented in a USDFLD subroutine. The model predicted the effect of secondary bending and tightening torque showing an excellent agreement with experimental results. Moreover, results were compared with those reported in literature using Hashin failure criteria. In addition, a parametric study was carried out to analyse the influence of friction coefficient and tightening torque.

[1]  M. A. McCarthy,et al.  Stress analysis of single-bolt, single-lap, countersunk composite joints with variable bolt-hole clearance , 2012 .

[2]  F. Chang,et al.  A Progressive Damage Model for Laminated Composites Containing Stress Concentrations , 1987 .

[3]  Enrique Barbero,et al.  Computational analysis of temperature effect in composite bolted joints for aeronautical applications , 2011 .

[4]  Srinivasa D. Thoppul,et al.  Mechanics of mechanically fastened joints in polymer–matrix composite structures – A review , 2009 .

[5]  F. L. Matthews,et al.  A Progressive Damage Model for Mechanically Fastened Joints in Composite Laminates , 1999 .

[6]  Johan Ekh,et al.  Effect of secondary bending on strength prediction of composite, single shear lap joints , 2005 .

[7]  Guy Gendron,et al.  Analysis of bolted joints in composite laminates: Strains and bearing stiffness predictions , 2007 .

[8]  Fu-Kuo Chang,et al.  Damage Tolerance of Laminated Composites Containing an Open Hole and Subjected to Compressive Loadings: Part II—Experiment , 1991 .

[9]  Wen-Hwa Chen,et al.  Three-dimensional contact stress analysis of a composite laminate with bolted joint , 1995 .

[10]  T. A. Collings,et al.  The strength of bolted joints in multi-directional cfrp laminates , 1977 .

[11]  Guy Gendron,et al.  Stress and failure analysis of mechanically fastened joints in composite laminates , 2000 .

[12]  Tomas Ireman,et al.  On damage development in mechanically fastened composite laminates , 2000 .

[13]  Liyong Tong,et al.  Bearing failure of composite bolted joints with non-uniform bolt-to-washer clearance , 2000 .

[14]  Zhenzhou Lu,et al.  Probabilistic strength analysis of bolted joints in laminated composites using point estimate method , 2009 .

[15]  Onur Sayman,et al.  Experimental and numerical failure analysis of carbon/epoxy laminated composite joints under different conditions , 2010 .

[16]  Takashi Ishikawa,et al.  Bearing strength and failure behavior of bolted composite joints (part I: Experimental investigation) , 2005 .

[17]  A. Riccio,et al.  Effects of Geometrical and Material Features on Damage Onset and Propagation in Single-lap Bolted Composite Joints under Tensile Load: Part II – Numerical Studies , 2005 .

[18]  M. A. McCarthy,et al.  Progressive damage analysis of multi-bolt composite joints with variable bolt–hole clearances , 2005 .

[19]  Onur Sayman,et al.  Experimental failure analysis of mechanically fastened joints with clearance in composite laminates under preload , 2008 .

[20]  Yi Zhao,et al.  Torque Limit for Composites Joined with Mechanical Fasteners , 2005 .

[21]  Heung-Joon Park,et al.  Effects of stacking sequence and clamping force on the bearing strengths of mechanically fastened joints in composite laminates , 2001 .

[22]  Pedro P. Camanho,et al.  Stress analysis and strength prediction of mechanically fastened joints in FRP: A review , 1997 .

[23]  J. Keith Nisbett,et al.  Shigley's Mechanical Engineering Design , 1983 .

[24]  Z. Hashin Failure Criteria for Unidirectional Fiber Composites , 1980 .

[25]  F. L. Matthews,et al.  Failure Mechanisms in Bolted CFRP , 1998 .

[26]  Takashi Ishikawa,et al.  Bearing strength and failure behavior of bolted composite joints (part II: modeling and simulation) , 2005 .

[27]  Tomas Ireman,et al.  Three-dimensional stress analysis of bolted single-lap composite joints , 1998 .

[28]  Aniello Riccio,et al.  Effects of Geometrical and Material Features on Damage Onset and Propagation in Single-lap Bolted Composite Joints under Tensile Load: Part I – Experimental Studies , 2005 .

[29]  Stephen W. Tsai,et al.  Nonlinear Elastic Behavior of Unidirectional Composite Laminae , 1973 .

[30]  Fu-Kuo Chang,et al.  Bearing Failure of Bolted Composite Joints. Part I: Experimental Characterization , 1996 .

[31]  C. Borsellino,et al.  Failure Map of Composite Laminate Mechanical Joint , 2007 .

[32]  Raimund Rolfes,et al.  Progressive damage analysis of composite bolted joints with liquid shim layers using constant and continuous degradation models , 2010 .

[33]  P. D. Herrington,et al.  Factors affecting the friction coefficients between metallic washers and composite surfaces , 1991 .