Physical interaction detection and control of compliant manipulators equipped with friction clutches

This work focuses on the modeling and control of robotic manipulators powered by compliant actuation systems equipped with clutches for providing friction torque on demand. A novel control scheme is proposed for modulating the clutch friction torque in this particular class of compliant actuators to make the robot operate in “Rigid mode” when it does not interact with the environment to achieve high accuracy, bandwidth and controllability; meanwhile ensuring that the robot maximum static force is constrained to a maximum threshold permitting flexible reactions in potentially risky scenarios. The robot autonomously switches to “Compliant mode” (clutches off) when it interacts with external agents to exploit the advantages of compliance during contacts. Experimental results are presented to show the effectiveness of proposed approach in improving the robot performance (tracking accuracy) while still guaranteeing an interaction-friendly behavior when contact occurs.

[1]  P. Tomei A simple PD controller for robots with elastic joints , 1991 .

[2]  Nikolaos G. Tsagarakis,et al.  The role of physical damping in compliant actuation systems , 2012, 2012 IEEE/RSJ International Conference on Intelligent Robots and Systems.

[3]  Kazuhiro Kosuge,et al.  Collision detection system for manipulator based on adaptive impedance control law , 2003, 2003 IEEE International Conference on Robotics and Automation (Cat. No.03CH37422).

[4]  Nikolaos G. Tsagarakis,et al.  CompAct Arm™: a Compliant Manipulator with Intrinsic Variable Physical Damping , 2012, Robotics: Science and Systems.

[5]  Donald Russell,et al.  Implementation of variable joint stiffness through antagonistic actuation using rolamite springs , 1999 .

[6]  Alessandro De Luca,et al.  Sensorless Robot Collision Detection and Hybrid Force/Motion Control , 2005, Proceedings of the 2005 IEEE International Conference on Robotics and Automation.

[7]  S. Vijayakumar,et al.  Exploiting variable physical damping in rapid movement tasks , 2012, 2012 IEEE/ASME International Conference on Advanced Intelligent Mechatronics (AIM).

[8]  N. G. Tsagarakis,et al.  Analysis and Development of a Semiactive Damper for Compliant Actuation Systems , 2013, IEEE/ASME Transactions on Mechatronics.

[9]  N. G. Tsagarakis,et al.  A Novel Intrinsically Energy Efficient Actuator With Adjustable Stiffness (AwAS) , 2013, IEEE/ASME Transactions on Mechatronics.

[10]  John Kenneth Salisbury,et al.  A New Actuation Approach for Human Friendly Robot Design , 2004, Int. J. Robotics Res..

[11]  Jerry Pratt,et al.  Series elastic actuators for high fidelity force control , 2002 .

[12]  N. G. Tsagarakis,et al.  Dynamic modeling and adaptable control of the CompAct™ arm , 2013, 2013 IEEE International Conference on Mechatronics (ICM).

[13]  Alin Albu-Schäffer,et al.  State feedback damping control for a multi DOF variable stiffness robot arm , 2011, 2011 IEEE International Conference on Robotics and Automation.

[14]  Nikolaos G. Tsagarakis,et al.  On the stiffness design of intrinsic compliant manipulators , 2013, 2013 IEEE/ASME International Conference on Advanced Intelligent Mechatronics.

[15]  Matthew M. Williamson,et al.  Series elastic actuators , 1995, Proceedings 1995 IEEE/RSJ International Conference on Intelligent Robots and Systems. Human Robot Interaction and Cooperative Robots.

[16]  A.M. Dollar,et al.  A robust compliant grasper via shape deposition manufacturing , 2006, IEEE/ASME Transactions on Mechatronics.

[17]  Nikolaos G. Tsagarakis,et al.  COMpliant huMANoid COMAN: Optimal joint stiffness tuning for modal frequency control , 2013, 2013 IEEE International Conference on Robotics and Automation.

[18]  Clément Gosselin,et al.  Series Clutch Actuators for safe physical human-robot interaction , 2011, 2011 IEEE International Conference on Robotics and Automation.

[19]  Thomas G. Sugar,et al.  Design and control of a compliant parallel manipulator , 2002 .

[20]  Hugh M. Herr,et al.  Clutchable series-elastic actuator: Design of a robotic knee prosthesis for minimum energy consumption , 2013, 2013 IEEE 13th International Conference on Rehabilitation Robotics (ICORR).

[21]  Taro Nakamura,et al.  Derivation of nonlinear dynamic model of novel pneumatic artificial muscle manipulator with a magnetorheological brake , 2012, 2012 12th IEEE International Workshop on Advanced Motion Control (AMC).

[22]  Nikolaos G. Tsagarakis,et al.  Optimal control for maximizing velocity of the CompAct™ compliant actuator , 2013, 2013 IEEE International Conference on Robotics and Automation.

[23]  Alessandro De Luca,et al.  Collision detection and reaction: A contribution to safe physical Human-Robot Interaction , 2008, 2008 IEEE/RSJ International Conference on Intelligent Robots and Systems.

[24]  Yoshihiko Nakamura,et al.  Advanced robotics - redundancy and optimization , 1990 .

[25]  Nikolaos G. Tsagarakis,et al.  A variable physical damping actuator (VPDA) for compliant robotic joints , 2010, 2010 IEEE International Conference on Robotics and Automation.

[26]  Nikolaos G. Tsagarakis,et al.  A compact compliant actuator (CompAct™) with variable physical damping , 2011, 2011 IEEE International Conference on Robotics and Automation.

[27]  M.C. Carrozza,et al.  Characterization of the NEURARM bio-inspired joint position and stiffness open loop controller , 2008, 2008 2nd IEEE RAS & EMBS International Conference on Biomedical Robotics and Biomechatronics.

[28]  Shinichiro Nakaoka,et al.  BLUE: A bipedal robot with variable stiffness and damping , 2012, 2012 12th IEEE-RAS International Conference on Humanoid Robots (Humanoids 2012).

[29]  Bram Vanderborght,et al.  MACCEPA: the Actuator with Adaptable Compliance for Dynamic Walking Bipeds , 2005, CLAWAR.

[30]  Nikolaos G. Tsagarakis,et al.  A Variable Damping module for Variable Impedance Actuation , 2012, 2012 IEEE International Conference on Robotics and Automation.

[31]  M. Spong Modeling and Control of Elastic Joint Robots , 1987 .