Simulation of metal cutting using a physically based plasticity model

Metal cutting is one of the most common metal shaping processes. Specified geometrical and surface properties are obtained by break-up of the material removed by the cutting edge into a chip. The c ...

[1]  F. Girot,et al.  A new material model for 2D numerical simulation of serrated chip formation when machining titanium alloy Ti–6Al–4V , 2008 .

[2]  Lars-Erik Lindgren,et al.  Modelling and Simulation of Machining Processes , 2007 .

[3]  Lars-Erik Lindgren,et al.  Dislocations, vacancies and solute diffusion in physical based plasticity model for AISI 316L , 2008 .

[4]  Necip Camuşcu,et al.  A numerical model to determine temperature distribution in orthogonal metal cutting , 2006 .

[6]  Y. Bergström,et al.  A dislocation model for the stress-strain behaviour of polycrystalline α-Fe with special emphasis on the variation of the densities of mobile and immobile dislocations , 1970 .

[7]  J. H. Dautzenberg,et al.  Material behaviour in conditions similar to metal cutting : flow stress in the primary shear zone , 2002 .

[8]  D. A. Gorham,et al.  A numerical method for the correction of dispersion in pressure bar signals , 1983 .

[9]  Yuri Estrin,et al.  Dislocation Theory Based Constitutive Modelling: Foundations and Applications , 1998 .

[10]  D. Agard,et al.  Microtubule nucleation by γ-tubulin complexes , 2011, Nature Reviews Molecular Cell Biology.

[11]  Paul Mativenga,et al.  Heat generation and temperature prediction in metal cutting: A review and implications for high speed machining , 2006 .

[12]  Robert W. Ivester,et al.  Measuring Chip Segmentation by High-Speed Microvideography and Comparison to Finite-Element Modeling Simulations | NIST , 2007 .

[13]  R. Armstrong,et al.  Dislocation-mechanics-based constitutive relations for material dynamics calculations , 1987 .

[14]  Y. Estrin High Temperature Plasticity of Metallic Materials , 2003 .

[15]  T. Özel,et al.  Determination of work material flow stress and friction for FEA of machining using orthogonal cutting tests , 2004 .

[16]  S. Nemat-Nasser,et al.  Flow stress of Nitronic-50 stainless steel over a wide range of strain rates and temperatures , 2006 .

[17]  Sia Nemat-Nasser,et al.  Thermomechanical response of AL-6XN stainless steel over a wide range of strain rates and temperatures , 2001 .

[18]  G. Taylor,et al.  The Emission of the Latent Energy due to Previous Cold Working When a Metal is Heated , 1937 .

[19]  Tuğrul Özel,et al.  The influence of friction models on finite element simulations of machining , 2006 .

[20]  Laurent Stainier,et al.  Study and validation of a variational theory of thermo-mechanical coupling in finite visco-plasticity , 2010 .

[21]  J. Jonas,et al.  Modelling the effect of deformation-induced vacancies on segregation and precipitation , 1994 .

[22]  U. F. Kocks,et al.  A constitutive description of the deformation of copper based on the use of the mechanical threshold stress as an internal state variable , 1988 .

[23]  U. F. Kocks,et al.  Dislocation kinetics at high strain rates , 1987 .

[24]  David J. Benson,et al.  Constitutive description of dynamic deformation: physically-based mechanisms , 2002 .

[25]  Yuebin Guo,et al.  Dynamic Material Behavior Modeling Using Internal State Variable Plasticity and Its Application in Hard Machining Simulations , 2006 .

[26]  Lars-Erik Lindgren,et al.  Verification and validation of machining simulations for sufficient accuracy , 2009 .

[27]  Taylan Altan,et al.  Process modeling in machining. Part I: determination of flow stress data , 2001 .

[28]  D. Umbrello,et al.  The influence of Johnson–Cook material constants on finite element simulation of machining of AISI 316L steel , 2007 .

[29]  M. Ashby,et al.  Deformation-Mechanism Maps: The Plasticity and Creep of Metals and Ceramics , 1982 .

[30]  Wit Grzesik,et al.  Physics based modelling of interface temperatures in machining with multilayer coated tools at moderate cutting speeds , 2004 .

[31]  Thomas Childs,et al.  Metal Machining: Theory and Applications , 2000 .

[32]  Tarek Mabrouki,et al.  A contribution to a qualitative understanding of thermo-mechanical effects during chip formation in hard turning , 2006 .

[33]  François Hild,et al.  On the stored and dissipated energies in heterogeneous rate-independent systems: theory and simple examples , 2009 .

[34]  Xiaomin Deng,et al.  A finite element study of the effect of friction in orthogonal metal cutting , 2002 .

[35]  Mohamed A. Elbestawi,et al.  Modelling the effects of tool-edge radius on residual stresses when orthogonal cutting AISI 316L , 2007 .