Measuring impact of Lean implementation on construction safety performance: a structural equation model

Abstract The construction industry is a risky endeavour. Therefore, it is essential to develop significant safety measures for lowering risks and ensuring safety during projects. However, current safety applications are yet to be developed given the increasing number of workplace accidents. Among these, Lean applications have the potential to improve safety standards and enhance safety performance. Within this context, this study develops components for Lean implementation and construction safety performance, and it presents a conceptual framework to study the relationship between them. A questionnaire was designed and given to Lean practitioners to quantify the impact of the components. Structural Equation Modelling was used to analyse the framework and validate the relationship between Lean implementation and safety performance. The results of the study indicate that there is a significant relationship between Lean implementation and safety performance. The findings also imply that firms that perform well in implementing Lean practices achieve better safety performance. The primary contribution of this research is to prove that Lean practices are closely related to safety performance, with the aim of encouraging construction practitioners to work in a safer environment by using well-established Lean practices. Moreover, the study aims to expand the use of Lean practices to achieve better safety performance by revealing the strong ties between safety and Lean. Finally, this study can guide construction practitioners to adopt Lean techniques and apply them in their projects to enhance safety performance.

[1]  Deborah Nightingale,et al.  Lean Enterprise Value , 2002 .

[2]  Ash Genaidy,et al.  Moving from lean manufacturing to lean construction: Toward a common sociotechnological framework , 2005 .

[3]  Yingbin Feng,et al.  Effect of safety investments on safety performance of building projects , 2013 .

[4]  E. Ibem,et al.  Implementation of lean practices in the construction industry: A systematic review , 2019, Building and Environment.

[5]  L. Koskela,et al.  Lean thinking in the highways construction sector: motivation, implementation and barriers , 2018 .

[6]  Ossama Salem,et al.  Site Implementation and Assessment of Lean Construction Techniques , 2005 .

[7]  Klaus Krippendorff,et al.  Content Analysis: An Introduction to Its Methodology , 1980 .

[8]  Karl G. Jöreskog,et al.  LISREL 7: A guide to the program and applications , 1988 .

[9]  James B. Schreiber,et al.  Reporting Structural Equation Modeling and Confirmatory Factor Analysis Results: A Review , 2006 .

[10]  O. D. Duncan,et al.  Introduction to Structural Equation Models. , 1977 .

[11]  T. Bortolotti,et al.  Successful lean implementation: Organizational culture and soft lean practices , 2015 .

[12]  Iris D. Tommelein,et al.  Journey toward Lean Construction: Pursuing a Paradigm Shift in the AEC Industry , 2015 .

[13]  John B. Kidd,et al.  Toyota Production System , 1993 .

[14]  Matthew R. Hallowell,et al.  Construction-Safety Best Practices and Relationships to Safety Performance , 2013 .

[15]  Y. C. Kog,et al.  Critical Success Factors for Different Components of Construction Projects , 2012 .

[16]  Jimmie Hinze,et al.  Safety on Large Building Construction Projects , 1988 .

[17]  Andreas Ritter,et al.  Structural Equations With Latent Variables , 2016 .

[18]  Arjen van Witteloostuijn,et al.  From the Editors: Common method variance in international business research , 2010 .

[19]  N. Nordin,et al.  A framework for organisational change management in lean manufacturing implementation , 2012 .

[20]  M. Balle Lean attitude [considering attitude in lean production] , 2005 .

[21]  Lee T. Ostrom,et al.  Assessing safety culture , 2009 .

[22]  Remon F. Aziz,et al.  Applying lean thinking in construction and performance improvement , 2013 .

[23]  Shu-Hsuan Chang,et al.  Safety leadership and safety performance in petrochemical industries: The mediating role of safety climate , 2011 .

[24]  Lauri Koskela,et al.  Application of the New Production Philosophy to Construction , 1992 .

[25]  Amy Bleakley,et al.  Differentiating Between Precursor and Control Variables When Analyzing Reasoned Action Theories , 2010, AIDS and Behavior.

[26]  Gerhard Plenert What Is Lean , 2007 .

[27]  Rex B. Kline,et al.  Principles and Practice of Structural Equation Modeling , 1998 .

[28]  Thomas E. Becker Potential Problems in the Statistical Control of Variables in Organizational Research: A Qualitative Analysis With Recommendations , 2005 .

[29]  Jose Arturo Garza-Reyes,et al.  A Lean Implementation Framework for the Mining Industry , 2018 .

[30]  Trenkner Małgorzata Implementation of lean leadership , 2016 .

[31]  Konstantinos Salonitis,et al.  Lean Implementation Frameworks: The Challenges for SMEs , 2017 .

[32]  David Arditi,et al.  Construction safety personnel's perceptions of safety training practices , 2015 .

[33]  Daniel F. Lynch,et al.  Examining supply chain relationships: Do buyer and supplier perspectives on collaborative relationships differ? , 2010 .

[34]  Bob Gregory,et al.  No instant prairie: planting lean to grow innovation , 2009 .

[35]  K. Bollen Sample size and bentler and Bonett's nonnormed fit index , 1986 .

[36]  J. H. Steiger Statistically based tests for the number of common factors , 1980 .

[37]  Tsung-Chih Wu,et al.  A correlation among safety leadership, safety climate and safety performance , 2008 .

[38]  T. VanderWeele Principles of confounder selection , 2019, European Journal of Epidemiology.

[39]  Maria Guadalupe,et al.  The hidden costs of fixed term contracts: the impact on work accidents , 2002 .

[40]  A Neal,et al.  Perceptions of safety at work: a framework for linking safety climate to safety performance, knowledge, and motivation. , 2000, Journal of occupational health psychology.

[41]  Ovidiu-Iliuta Dobre Employee motivation and organizational performance , 2013 .

[42]  Rodica Pamfilie,et al.  The Importance of Leadership in Driving a Strategic Lean Six Sigma Management , 2012 .

[43]  B. Ozorhon,et al.  Drivers of Innovation in Construction Projects , 2017 .

[44]  Muhammad Usman Ahmed,et al.  Do a country's logistical capabilities moderate the external integration performance relationship? , 2014 .

[45]  Ted Miller,et al.  Costs of occupational injuries in construction in the United States. , 2007, Accident; analysis and prevention.

[46]  Dante Morra,et al.  Leading Lean: a Canadian healthcare leader's guide. , 2009, Healthcare quarterly.

[47]  Hossam Hosny,et al.  Development of a Safety Performance Index for Construction Projects in Egypt , 2015 .

[48]  Felix Thoemmes,et al.  Reversing Arrows in Mediation Models Does Not Distinguish Plausible Models , 2015 .

[49]  Uwe Dombrowski,et al.  Lean Leadership – 15 Rules for a Sustainable Lean Implementation , 2014 .

[50]  Henry Mwanaki Alinaitwe,et al.  PRIORITISING LEAN CONSTRUCTION BARRIERS IN UGANDA'S CONSTRUCTION INDUSTRY , 2009 .

[51]  Amr A. G. Hassanein,et al.  Safety Performance in the Egyptian Construction Industry , 2008 .

[52]  William M. Grove,et al.  Structural Equation Modeling with Mplus , 2011 .

[53]  Arvid O. I. Hoffmann,et al.  The impact of fraud prevention on bank-customer relationships: an empirical investigation in retail banking , 2012 .

[54]  Y. Rosseel,et al.  Local fit evaluation of structural equation models using graphical criteria. , 2017, Psychological methods.

[55]  Eric I. Antillon,et al.  A research synthesis on the interface between lean construction and safety management , 2010 .

[56]  John A. Gambatese,et al.  Alignment between Lean Principles and Practices and Worker Safety Behavior , 2017 .

[57]  J. R. Jadhav,et al.  Exploring barriers in lean implementation , 2014 .

[58]  John A. Gambatese,et al.  Factors That Influence Safety Performance of Specialty Contractors , 2003 .

[59]  Lena E. Bygballe,et al.  The role of formal and informal mechanisms in implementing lean principles in construction projects , 2018, Engineering, Construction and Architectural Management.

[60]  Behzad Ghonsooly,et al.  A structural equation modeling approach , 2016 .

[61]  Tejaswini Herath,et al.  Encouraging information security behaviors in organizations: Role of penalties, pressures and perceived effectiveness , 2009, Decis. Support Syst..

[62]  Pedro Arezes,et al.  The role of safety culture in safety performance measurement , 2003 .

[63]  Saad Sarhan,et al.  Barriers to implementing lean construction in the UK construction industry , 2013 .

[64]  Alfredo Serpell,et al.  Characterization of waste in building construction projects , 1997 .

[65]  David Mann,et al.  The missing link: Lean leadership. , 2009, Frontiers of health services management.

[66]  Pui‐wa Lei,et al.  Introduction to Structural Equation Modeling: Issues and Practical Considerations , 2007 .

[67]  Nicola Bateman,et al.  Lean implementation and sustainability : a classification model of the main organizational barriers and enablers , 2016 .

[68]  Barbara M. Byrne,et al.  Structural equation modeling with EQS : basic concepts, applications, and programming , 2000 .

[69]  C. Aring,et al.  A CRITICAL REVIEW , 1939, Journal of neurology and psychiatry.

[70]  Jim Keyes,et al.  The Need for Lean Training , 2013 .

[71]  Cody Ding,et al.  Assessing Content Validity and Content Equivalence Using Structural Equation Modeling , 2002 .

[72]  Abdelali En-Nadi,et al.  Development of a Conceptual Framework of Lean Construction Principles: An Input–Output Model , 2019, Journal of Advanced Manufacturing Systems.

[73]  Lauri Koskela Making-Do — the Eighth Category of Waste , 2004 .

[74]  M. Frese,et al.  Innovation is not enough: climates for initiative and psychological safety, process innovations, and firm performance , 2003 .

[75]  Lili Yuan,et al.  Research on the Safety Performance Mechanism of Construction Companies , 2015 .

[76]  Helen Lingard,et al.  Construction site safety in Hong Kong , 1994 .

[77]  Julia M. Rohrer,et al.  Thinking Clearly About Correlations and Causation: Graphical Causal Models for Observational Data , 2017 .

[78]  Boris Groysberg,et al.  Employee motivation: a powerful new model. , 2008, Harvard business review.

[79]  R. Flin,et al.  Safety culture: philosopher’s stone or man of straw? , 1998 .

[80]  Daeyoung Kim,et al.  Exploratory study of lean construction : assessment of lean implementation , 2002 .

[81]  Daniel Fong,et al.  Factors affecting safety performance on construction sites , 1999 .

[82]  Pius Achanga,et al.  Critical success factors for lean implementation within SMEs , 2006 .

[83]  Luis F. Alarcón,et al.  Assessing the Impacts of Implementing Lean Construction , 2008 .

[84]  Felix Elwert,et al.  Graphical Causal Models , 2013 .

[85]  L. Harlow,et al.  Causation issues in structural equation modeling research , 1994 .

[86]  R. Sitgreaves Psychometric theory (2nd ed.). , 1979 .

[87]  Alexander Laufer,et al.  ASSESSMENT OF SAFETY PERFORMANCE MEASURES AT CONSTRUCTION SITES , 1986 .

[88]  Su Mi Dahlgaard-Park,et al.  Lean Production, Six Sigma Quality, TQM and Company Culture , 2006 .

[89]  Manoj Kumar Tiwari,et al.  Implementing the Lean Sigma framework in an Indian SME: a case study , 2006 .

[90]  Dae Young Kim,et al.  Innovative construction management method: Assessment of lean construction implementation , 2006 .

[91]  Xianggui Qu,et al.  Multivariate Data Analysis , 2007, Technometrics.

[92]  Meinhard Kieser,et al.  Assessment of Safety , 2020 .

[93]  M. D. Cooper Towards a model of safety culture , 2000 .

[94]  Jack Steven Goulding,et al.  An empirical study of the impact of lean construction techniques on sustainable construction in the UK , 2014 .

[95]  J. Worley,et al.  The role of communication and management support in a lean manufacturing implementation , 2006 .

[96]  David Arditi,et al.  Organizational Learning and Performance of Architectural Design Firms in Turkey , 2016 .

[97]  Detmar W. Straub,et al.  Structural Equation Modeling and Regression: Guidelines for Research Practice , 2000, Commun. Assoc. Inf. Syst..

[98]  Kristin Smith-Crowe,et al.  The dread factor: how hazards and safety training influence learning and performance. , 2011, The Journal of applied psychology.

[99]  O. Siu,et al.  Safety climate and safety performance among construction workers in Hong Kong : the role of psychological strains as mediators , 2020 .

[100]  Kuan Yew Wong,et al.  Implementing Lean Construction Theory into Construction Processes' Waste Management , 2012 .

[101]  Beatriz Fernández-Muñiz,et al.  Safety leadership, risk management and safety performance in Spanish firms , 2014 .

[102]  Michael O'Toole,et al.  The relationship between employees' perceptions of safety and organizational culture. , 2002, Journal of safety research.

[103]  Alison G Vredenburgh,et al.  Organizational safety: which management practices are most effective in reducing employee injury rates? , 2002, Journal of safety research.

[104]  W. R. Seed,et al.  Lean construction. , 2010, HERD.

[105]  Bo Xia,et al.  A critical review of structural equation modeling applications in construction research , 2015 .

[106]  George A. Marcoulides,et al.  Product development practices and performance: A structural equation modeling-based multi-group analysis , 2006 .

[107]  Rick H. Hoyle,et al.  Handbook of structural equation modeling , 2012 .

[108]  William H. Woodall,et al.  The Maximum Size of Standardized and Internally Studentized Residuals in Regression Analysis , 1994 .

[109]  Lauri Koskela,et al.  An Exploratory Study on the Measurement and Analysis of Making-Do in Construction Sites , 2011 .

[110]  Beliz Ozorhon,et al.  Impact of integration management on construction project management performance , 2017 .

[111]  Stuart D. Anderson,et al.  Strategies for Achieving Excellence in Construction Safety Performance , 1996 .

[112]  Jimmie Hinze,et al.  Owner's Role in Construction Safety , 2006 .

[113]  Gregory A. Howell,et al.  WORKING NEAR THE EDGE: A NEW APPROACH TO CONSTRUCTION SAFETY , 2002 .

[114]  Luis F. Alarcón,et al.  Coordination of teams, meetings, and managerial processes in construction projects: using a lean and complex adaptive mechanism , 2019, Production Planning & Control.

[115]  P. B. Beaumont Lean Enterprise Value: Insights from MIT’s Lean Aerospace Initiative, Earll Murman et al, Palgrave, 2002, ISBN 0-333-97697-5, pp. 344 , 2002 .

[116]  Ossama Salem,et al.  Lean Construction: From Theory to Implementation , 2006 .

[117]  Suresh Garg,et al.  Lean implementation and its benefits to production industry , 2010 .

[118]  Matthew A. Waller,et al.  LATENT VARIABLES IN BUSINESS LOGISTICS RESEARCH: SCALE DEVELOPMENT AND VALIDATION / , 1994 .

[119]  Iraj Mohammadfam,et al.  Surprising Incentive: An Instrument for Promoting Safety Performance of Construction Employees , 2015, Safety and health at work.

[120]  Bin Zhou,et al.  Lean principles, practices, and impacts: a study on small and medium-sized enterprises (SMEs) , 2016, Ann. Oper. Res..

[121]  門田 安弘,et al.  Toyota production system : practical approach to production management , 1983 .

[122]  Paul M. Goodrum,et al.  Safety Incentives A study of their effectiveness in construction , 2004 .

[123]  Dominic Cooper,et al.  Effective Safety Leadership: Understanding Types & Styles That Improve Safety Performance , 2015 .

[124]  Luis F Alarcón Training field personnel to identify waste and improvement opportunities in construction , 1997 .

[125]  C. Fornell,et al.  Evaluating structural equation models with unobservable variables and measurement error. , 1981 .

[126]  H. Marsh,et al.  Application of confirmatory factor analysis to the study of self-concept: First- and higher order factor models and their invariance across groups. , 1985 .

[127]  Bozena Poksinska,et al.  The Current State of Lean Implementation in Health Care: Literature Review , 2010, Quality management in health care.

[128]  L. Tucker,et al.  A reliability coefficient for maximum likelihood factor analysis , 1973 .

[129]  Todd A. Boyle,et al.  Lean, take two! Reflections from the second attempt at lean implementation , 2009 .

[130]  Laura H. Ikuma,et al.  An Empirical Examination of the Relationship between Lean Construction and Safety in the Industrialized Housing Industry , 2009 .

[131]  P. Bentler,et al.  Comparative fit indexes in structural models. , 1990, Psychological bulletin.

[132]  Oi-ling Siu,et al.  Safety climate and safety performance among construction workers in Hong Kong. The role of psychological strains as mediators. , 2004, Accident; analysis and prevention.

[133]  Xianhai Meng,et al.  Lean management in the context of construction supply chains , 2019, Int. J. Prod. Res..

[134]  Sue Newell,et al.  Critical Success Factors , 2005, ICEIS.

[135]  Jimmie Hinze,et al.  Leading indicators of construction safety performance , 2013 .

[136]  Jeffrey K. Liker,et al.  Toyota Culture: The Heart and Soul of the Toyota Way , 2008 .

[137]  R. Bagozzi,et al.  On the evaluation of structural equation models , 1988 .

[138]  Marko Sarstedt,et al.  Partial least squares structural equation modeling (PLS-SEM): An emerging tool in business research , 2014 .

[139]  Earll M. Murman,et al.  Lean Enterprise Value: Insights from MIT's Lean Aerospace Initiative , 2002 .

[140]  James P. Womack,et al.  Lean Thinking: Banish Waste and Create Wealth in Your Corporation , 1996 .

[141]  Kathryn Mearns,et al.  Safety climate, safety management practice and safety performance in offshore environments , 2003 .

[142]  Maxine Metz,et al.  Strengths and Weaknesses , 2012 .

[143]  Hafiz Zahoor,et al.  Strengths and Weaknesses of Safety Practices to Improve Safety Performance in Construction Projects in Pakistan , 2016 .

[144]  Shawn Bauldry,et al.  Three Cs in measurement models: causal indicators, composite indicators, and covariates. , 2011, Psychological methods.

[145]  Gerardo Cupido,et al.  The role of production and teamwork practices in construction safety: a cognitive model and an empirical case study. , 2009, Journal of safety research.

[146]  Mark Pagell,et al.  When does lean hurt? – an exploration of lean practices and worker health and safety outcomes , 2013 .

[147]  Iris D. Tommelein,et al.  The foundations of lean construction , 2002 .

[148]  Zoe Radnor,et al.  Beyond the ostensible: an exploration of barriers to lean implementation and sustainability in healthcare , 2019, Production Planning & Control.

[149]  Simon Washington,et al.  Framework for measuring corporate safety culture and its impact on construction safety performance , 2009 .

[150]  Le Chen,et al.  Revealing performance heterogeneity through knowledge management maturity evaluation: A capability-based approach , 2012, Expert Syst. Appl..

[151]  Joel M Haight,et al.  Management commitment to safety as organizational support: relationships with non-safety outcomes in wood manufacturing employees. , 2005, Journal of safety research.

[152]  Krisztina Demeter,et al.  Factors influencing employee perceptions in lean transformations , 2011 .

[153]  Jeffrey K. Liker,et al.  The Toyota way : 14 management principles from the world's greatest manufacturer , 2004 .