Computational Modeling of Hot-Spot Identification and Control in 3-D Stacked Chips with Integrated Cooling

In 3-D chip stacks, the electronic design may lead to a variety of different hot-spot scenarios and through-silicon-via (TSV) arrangements and distributions. In the present work, the influence and implications of the integrated water-cooling, TSV distribution, and size on the control of inhomogeneous hot-spots in such stacks is investigated. The numerical model consists of a row of 50 inline cylindrical micropin fins (of different size) inside a microcavity. Material properties are modeled as temperature-dependent, and the Reynolds number ranges from 60 to 180. An optimal design of hot-spots arrangements and TSV sizes is found to reduce the maximal temperature in the chip by up to 20%, and increase the average heat transfer by up to 30%.

[1]  Heat Transfer Enhancement by Fins in the Microscale Regime , 1999 .

[2]  S. Probert,et al.  Heat transfers from pin-fin arrays experiencing forced convection , 2000 .

[3]  Jemmy S. Bintoro,et al.  A closed-loop electronics cooling by implementing single phase impinging jet and mini channels heat exchanger , 2005 .

[4]  R. Pease,et al.  High-performance heat sinking for VLSI , 1981, IEEE Electron Device Letters.

[5]  B. Michel,et al.  Direct Liquid Jet-Impingment Cooling With Micron-Sized Nozzle Array and Distributed Return Architecture , 2006, Thermal and Thermomechanical Proceedings 10th Intersociety Conference on Phenomena in Electronics Systems, 2006. ITHERM 2006..

[6]  Z. ZHAOt,et al.  Enhancing forced air convection heat transfer from an array of parallel plate fins using a heat pipe , 2003 .

[7]  T. Brunschwiler,et al.  On the significance of developing boundary layers in integrated water cooled 3D chip stacks , 2012 .

[8]  T. Brunschwiler,et al.  3D Integrated Water Cooling of a Composite Multilayer Stack of Chips , 2010 .

[9]  Martine Baelmans,et al.  Numerical model of a two-phase microchannel heat sink electronics cooling system , 2012 .

[10]  Krisztian Kordas,et al.  Chip cooling with integrated carbon nanotube microfin architectures , 2007 .

[11]  A. Koşar,et al.  Forced convective heat transfer across a pin fin micro heat sink , 2005 .

[12]  A. Koşar,et al.  Laminar Flow Across a Bank of Low Aspect Ratio Micro Pin Fins , 2005 .

[13]  H. Rothuizen,et al.  Interlayer cooling potential in vertically integrated packages , 2008 .

[14]  S. Garimella,et al.  Hot-Spot Thermal Management With Flow Modulation in a Microchannel Heat Sink , 2005 .

[15]  Satish G. Kandlikar,et al.  Fundamental issues related to flow boiling in minichannels and microchannels , 2002 .

[16]  T. Brunschwiler,et al.  Experimental investigation into vortex structure and pressure drop across microcavities in 3D integrated electronics , 2011 .

[17]  T. Brunschwiler,et al.  3D Integrated Water Cooling of a Composite Multilayer Stack of Chips , 2010 .

[18]  M. Tiwari,et al.  Optimal thermal operation of liquid-cooled electronic chips , 2012 .

[19]  Yoav Peles,et al.  Flow Boiling Heat Transfer on Micro Pin Fins Entrenched in a Microchannel , 2010 .

[20]  Yogendra Joshi,et al.  Optimization study of stacked micro-channel heat sinks for micro-electronic cooling , 2003 .

[21]  Stephen U. S. Choi,et al.  Cooling performance of a microchannel heat sink with nanofluids , 2006 .

[22]  W. Qu Comparison of thermal-hydraulic performance of singe-phase micro-pin-fin and micro-channel heat sinks , 2008, 2008 11th Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems.

[23]  J. P. Bronson,et al.  Developing Heat Transfer in Rectangular Ducts With Staggered Arrays of Short Pin Fins , 1982 .

[24]  H. Warnecke,et al.  Heat transfer and pressure drop characteristics in rectangular channels with elliptic pin fins , 1998 .

[25]  W. Qu,et al.  Liquid Single-Phase Flow in an Array of Micro-Pin-Fins—Part I: Heat Transfer Characteristics , 2008 .

[26]  Yue-Tzu Yang,et al.  Numerical study of pin-fin heat sink with un-uniform fin height design , 2008 .

[27]  B. Wang,et al.  Variable-property effect on liquid flow and heat transfer in microchannels , 2008 .

[28]  Kwang-Yong Kim,et al.  Optimization of a stepped circular pin-fin array to enhance heat transfer performance , 2009 .

[29]  Sungjun Im,et al.  Integrated Microchannel Cooling for Three-Dimensional Electronic Circuit Architectures , 2005 .

[30]  Jeung Sang Go,et al.  Design of a microfin array heat sink using flow-induced vibration to enhance the heat transfer in the laminar flow regime , 2003 .

[31]  Sung Kyu Lim,et al.  Thermal Characterization of Interlayer Microfluidic Cooling of Three-Dimensional Integrated Circuits With Nonuniform Heat Flux , 2010 .

[32]  T. Brunschwiler,et al.  Vortex shedding from confined micropin arrays , 2013 .

[33]  G. J. Vanfossen,et al.  Length to diameter ratio and row number effects in short pin fin heat transfer , 1984 .

[34]  Adrian Bejan,et al.  Forced convection in banks of inclined cylinders at low Reynolds numbers , 1994 .

[35]  Yue-Tzu Yang,et al.  Investigation of planted pin fins for heat transfer enhancement in plate fin heat sink , 2009, Microelectron. Reliab..

[36]  H. Herwig,et al.  Variable property effects in single-phase incompressible flows through microchannels , 2006 .