Fuzzy supervision and application to lean production

Abstract A novel philosophy of process supervision based on functional redundancy, i.e., analytical or knowledge based redundancy which may specifically be used for lean production, is suggested. The key idea is to replace the conventional residual evaluator of the fault diagnosis system based on crisp logic, by both a decision maker with fuzzy logic for residual pre-evaluation and the human operator to make the final decisions using his natural intelligence, experience and common sense. The purpose of the employment of fuzzy logic for residual pre-evaluation is to release only weighted alarms instead of yes-no decisions, so that (by definition) no false alarms can be produced; besides this, the man-machine interaction becomes much easier. In contrast to the conventional expert system approach, the proposed concept leaves the final yes-no decisions to the natural intelligence, capability and responsibility of the human operator which are still superior to the artificial intelligence and decision making ca...