Sliding Mode and PID Control of a Dual Stage Actuator for Precision Positioning

Abstract Actuators composing dual stage actuation usually have different purposes and mechanisms to complement each other. Hence, they potentially have different types of control challenges to achieve high-precision motion performance. This paper presents the use of single-input single-output controllers to efficiently overcome the potential problems by selecting proper control techniques to each actuator. The setup is a low-stiffness dual stage actuator capable of positioning with nanometer resolution without additional vibration isolation. The system consists of a CD/DVD laser pickup and a linear motor with roller bearings, which suffer from environmental vibrations and friction, respectively. By selecting and implementing a tamed PID controller for the pickup and a sliding mode controller for the linear motor, the dual stage actuator is able to move over 100 mm with a maximum velocity of 0.34 m/s and position with a static precision of ± 2.5 nm (peak-to-peak).

[1]  Guido Herrmann,et al.  Application of a discrete sliding mode technique to a HDD dual-stage track-seek and track-following servo system , 2007, 2007 IEEE 22nd International Symposium on Intelligent Control.

[2]  L. Guo,et al.  Dual-stage actuator servo control for high density disk drives , 1999, 1999 IEEE/ASME International Conference on Advanced Intelligent Mechatronics (Cat. No.99TH8399).

[3]  Carlos Canudas de Wit,et al.  A survey of models, analysis tools and compensation methods for the control of machines with friction , 1994, Autom..

[4]  Ben M. Chen,et al.  Dual stage actuator modeling and control in a CD-ROM drive , 1998, IECON '98. Proceedings of the 24th Annual Conference of the IEEE Industrial Electronics Society (Cat. No.98CH36200).

[5]  C. J. Lin,et al.  Tracking control of a motor-piezo XY gantry using a dual servo loop based on ILC and GA , 2009, 2009 IEEE International Conference on Control and Automation.

[6]  Masayoshi Tomizuka,et al.  Output Saturation in Electric Motor Systems: Identification and Controller Design , 2010 .

[7]  A.H. Chaghajerdi Sensing and control in optical drives how to read data from a clear disc , 2008, IEEE Control Systems.

[8]  H. Butler,et al.  Position control in lithographic equipment , 2013 .

[9]  I. Mareels,et al.  Dual stage actuator control in hard disk drive - a review , 2003, IECON'03. 29th Annual Conference of the IEEE Industrial Electronics Society (IEEE Cat. No.03CH37468).

[10]  Shingo Ito,et al.  High-precision Positioning System using a Low-stiffness Dual Stage Actuator , 2013 .

[11]  Toshiki Hirano,et al.  Dual-stage servo controller for HDD using MEMS microactuator , 1999 .

[12]  R. Horowitz,et al.  Robust H2 Synthesis for Dual-stage Multi-sensing Track-following Servo Systems in HDDs , 2006, 2006 American Control Conference.

[13]  Christopher Edwards,et al.  Sliding Mode Control and Observation , 2013 .

[14]  Hans Butler,et al.  Position Control in Lithographic Equipment [Applications of Control] , 2011, IEEE Control Systems.

[15]  Jian-Shiang Chen,et al.  Discrete-time sliding-mode controller for dual-stage systems-a hierarchical approach , 2005 .

[16]  Kenzo Nonami,et al.  Sliding Mode Control with Frequency Shaping to Suppress Spillover. , 1997 .