Investigation of isothermal convective heat transfer in an optical combustor with a low-emissions swirl fuel nozzle

Abstract Modern combustor design optimization is contingent on the accurate characterization of the combustor flame side heat loads. The present work focuses on the experimental measurement of the isothermal (non-reacting) convective heat transfer along a fused silica optical can combustor liner for Reynolds numbers ranging between 11,500 and 138,000. The model combustor was equipped with the SoLoNOx swirl fuel nozzle from Solar Turbines Incorporated, subjecting the liner walls to realistic isothermal flow and turbulence fields. Infrared (IR) imaging through fused silica was demonstrated, and a novel estimation of the three-dimensional conduction heat losses for steady state constant heat flux experiments was developed. A maximum heat transfer augmentation of ∼18 was observed with respect to fully developed turbulent pipe flow correlations. Contrary to other investigations, the augmentation magnitude and distribution are shown to be approximately constant with Reynolds number (particularly away from the impingement location). Particle Image Velocimetry (PIV) was included to support the heat transfer measurements, suggesting that peak heat transfer occurred 0.12 nozzle diameters upstream of the jet reattachment point along the liner. Reynolds-Averaged Navier Stokes (RANS) computations are shown to yield peak heat transfer predictions within 17.4% of the experimental results when using the realizable k-e turbulence model and enhanced wall treatment. The measurements were further analyzed in the context of results from other heat transfer studies on gas turbine combustors.

[1]  A. H. Lefebvre,et al.  Heat-Transfer Processes in Gas-Turbine Combustion Chambers , 1960 .

[2]  D. Tafti,et al.  Large Eddy Simulation of Flow and Convective Heat Transfer in a Gas Turbine Can Combustor With Synthetic Inlet Turbulence , 2012 .

[3]  Jay P. Gore,et al.  Flow structure in lean premixed swirling combustion , 2002 .

[4]  S. Ekkad,et al.  Isothermal coherent structures and turbulent flow produced by a gas turbine combustor lean pre-mixed swirl fuel nozzle , 2017 .

[5]  Christoph Hassa,et al.  Characterization of Advanced Combustor Cooling Concepts Under Realistic Operating Conditions , 2008 .

[6]  B. S. Petukhov Heat Transfer and Friction in Turbulent Pipe Flow with Variable Physical Properties , 1970 .

[7]  A. Lefebvre,et al.  GAS TURBINE COMBUSTION—Alternative Fuels and Emissions , 2010 .

[8]  S. Ekkad,et al.  Experimental and Numerical Investigation of Convective Heat Transfer in a Gas Turbine Can Combustor , 2011 .

[9]  S. Ekkad,et al.  Numerical Investigation of Effect of Geometry Changes in a Model Combustor on Swirl Dominated Flow and Heat Transfer , 2015 .

[10]  V. Gnielinski Neue Gleichungen für den Wärme- und den Stoffübergang in turbulent durchströmten Rohren und Kanälen , 1975 .

[11]  S. Ekkad,et al.  Combustor Heat Shield Impingement Cooling and its Effect on Liner Convective Heat Transfer for a Model Annular Combustor With Radial Swirlers , 2015 .

[12]  Omer Comakli,et al.  Heat transfer and friction characteristics in decaying swirl flow generated by different radial guide vane swirl generators , 2003 .

[13]  S. Ekkad,et al.  Comparison of Flow and Heat Transfer Distributions in a Can Combustor for Radial and Axial Swirlers Under Cold Flow Conditions , 2013 .

[14]  O. A. Sergeev,et al.  Thermophysical properties of quartz glass , 1982 .

[15]  L. Burmeister Convective heat transfer , 1983 .

[16]  J. Lienhard A heat transfer textbook , 1981 .

[17]  D. Metzger,et al.  Heat Transfer to Turbulent Swirling Flow Through a Sudden Axisymmetric Expansion , 1987 .

[18]  S. Churchill,et al.  Correlating equations for laminar and turbulent free convection from a vertical plate , 1975 .

[19]  N. Syred A review of oscillation mechanisms and the role of the precessing vortex core (PVC) in swirl combustion systems , 2006 .

[20]  A. Dvurechenskii,et al.  Investigation of spectral absorption coefficient of KI and KV quartz glasses in IR region to upper temperature limit , 1979 .

[21]  Srinath V. Ekkad,et al.  Study of Flow and Convective Heat Transfer in a Simulated Scaled Up Low Emission Annular Combustor , 2011 .

[22]  V. Yang,et al.  Dynamics and stability of lean-premixed swirl-stabilized combustion , 2009 .

[23]  T. Shih,et al.  A New K-epsilon Eddy Viscosity Model for High Reynolds Number Turbulent Flows: Model Development and Validation , 1994 .

[24]  U. Ghia,et al.  Procedure for Estimation and Reporting of Uncertainty Due to Discretization in CFD Applications , 2007 .

[25]  Antonio Andreini,et al.  Experimental Investigation of the Flow Field and the Heat Transfer on a Scaled Cooled Combustor Liner With Realistic Swirling Flow Generated by a Lean-Burn Injection System , 2015 .

[26]  N. Lior,et al.  Impingement Heat Transfer: Correlations and Numerical Modeling , 2005 .

[27]  M. A. Hoffman,et al.  Local Heat Transfer Downstream of an Abrupt Expansion in a Circular Channel With Constant Wall Heat Flux , 1984 .

[28]  A. Schulz,et al.  Combustor Liner Cooling Technology in Scope of Reduced Pollutant Formation and Rising Thermal Efficiencies , 2001, Annals of the New York Academy of Sciences.

[29]  Annika Lindholm,et al.  Siemens SGT-800 Industrial Gas Turbine Enhanced to 50MW: Combustor Design Modifications, Validation and Operation Experience , 2013 .

[30]  Uwe Ruedel,et al.  Development of an Annular Combustor Chamber , 2013 .

[31]  M. J. Yip,et al.  Experimental and Numerical Investigation of a Swirl Stabilized Premixed Combustor Under Cold-Flow Conditions , 2007 .

[32]  M. Pinar Mengüç,et al.  Radiation heat transfer in combustion systems , 1987 .

[33]  V. Gnielinski On heat transfer in tubes , 2013 .

[34]  M. Stöhr,et al.  Experimental study of industrial gas turbine flames including quantification of pressure influence on flow field, fuel/air premixing and flame shape , 2013 .

[35]  R. Viskanta Heat transfer to impinging isothermal gas and flame jets , 1993 .

[36]  Antonio Andreini,et al.  Impact of Swirl Flow on Combustor Liner Heat Transfer and Cooling: A Numerical Investigation With Hybrid Reynolds-Averaged Navier–Stokes Large Eddy Simulation Models , 2016 .

[37]  C. Sleicher,et al.  A convenient correlation for heat transfer to constant and variable property fluids in turbulent pipe flow , 1975 .

[38]  L. Tempel,et al.  Determination of absorption coefficients of glasses at high tempera-tures, by measuring the thermal emission , 1996 .