Novel methodology for postexposure bake calibration and optimization based on electrical linewidth measurement and process metamodeling

By combining electrical linewidth measurements and neural-network (NN) process metamodeling, lithography simulators can be calibrated in an efficient way. In this work we present a novel methodology for characterizing postexposure bake using a very large experimental data set, so that the calibrated model can be used as a truly predictive tool. The adoption of a special test reticle mask allowed us to collect more than 700 000 critical dimensions CDs from 24 silicon wafers for a matrix of postexposure bake (PEB) time, and temperature conditions. The lithographic patterns included isolated, semidense and dense lines for structures of 0.25, 0.20, 0.175, and 0.15 μm nominal size replicated across the exposure field and across the wafer. As a result of this particular metrology, each measured CD was associated with both topological (position on the wafer and position within the field) and process information (exposure dose, PEB time, and temperature). Database management techniques were implemented in order t...