Efficiency Assessment of Induction Motors Operating Under Different Faulty Conditions

Fault diagnosis in induction motors has been a topic that has drawn an increasing attention among the electrical engineering community, including both industry and academia. Diverse techniques have been developed in order to detect the presence of possible faults in their early stages so that forced outages of the motor and consequent economic consequences can be avoided. However, little attention has been paid to the implications of the presence of these faults in terms of motor efficiency reduction. The efficiency drops caused by the existence of faults or anomalies in the motor, which can be present during long time intervals, can lead to economic losses that can be even greater than those caused by eventual motor outages. In spite of this fact, many industrial users are not aware of the efficiency repercussions of the operation under unhealthy conditions. As a consequence, it becomes necessary to accurately study and quantify the efficiency decrements caused by the presence of possible failures, so that the users can have this information available to adopt proper maintenance decisions. This paper analyses how different noncatastrophic failures influence the value of motor efficiency; different types of rotor faults as well as bearing failures are considered. In this paper, it is shown that the presence of these failures indeed strongly affects the motor efficiency and may have serious implications on the motor performance and operational cost.

[1]  Andrew Ball,et al.  Investigation of reductions in motor efficiency and power factor caused by stator faults when operated from an inverter drive under open loop and sensorless vector modes , 2017 .

[2]  Ezio Bassi,et al.  Stator Current and Motor Efficiency as Indicators for Different Types of Bearing Faults in Induction Motors , 2010, IEEE Transactions on Industrial Electronics.

[3]  W. T. Thomson,et al.  Current signature analysis to detect induction motor faults , 2001 .

[4]  Osman Bilgin,et al.  Efficiency Analysis of Submersible Induction Motor with Broken Rotor Bar , 2014 .

[5]  Gérard-André Capolino,et al.  Advances in Electrical Machine, Power Electronic, and Drive Condition Monitoring and Fault Detection: State of the Art , 2015, IEEE Transactions on Industrial Electronics.

[6]  P. Glatt,et al.  Reduce costs with laser shaft alignment , 1996 .

[7]  M. Riera-Guasp,et al.  Influence of Nonconsecutive Bar Breakages in Motor Current Signature Analysis for the Diagnosis of Rotor Faults in Induction Motors , 2010, IEEE Transactions on Energy Conversion.

[8]  Mohamed Benbouzid,et al.  A review of induction motors signature analysis as a medium for faults detection , 1998, IECON '98. Proceedings of the 24th Annual Conference of the IEEE Industrial Electronics Society (Cat. No.98CH36200).

[9]  José Ignacio Armesto Quiroga,et al.  Eficiencia energética en motores: normativa IEC 60034-30 , 2013 .

[10]  Jose A. Antonino-Daviu,et al.  Reliable detection of rotor bar failures in induction motors operating in petrochemical plants , 2014, 2014 Petroleum and Chemical Industry Conference Europe.

[11]  I. Kerszenbaum,et al.  The Existence of Large Inter-Bar Currents in Three Phase Squirrel Cage Motors with Rotor-Bar And/Or End-Ring Faults , 1984, IEEE Transactions on Power Apparatus and Systems.

[12]  Ian Culbert,et al.  Current Signature Analysis for Condition Monitoring of Cage Induction Motors: Industrial Application and Case Histories , 2017 .

[13]  Humberto Henao,et al.  Trends in Fault Diagnosis for Electrical Machines: A Review of Diagnostic Techniques , 2014, IEEE Industrial Electronics Magazine.

[14]  N.A.O. Demerdash,et al.  Analysis and Diagnostics of Adjacent and Nonadjacent Broken-Rotor-Bar Faults in Squirrel-Cage Induction Machines , 2009, IEEE Transactions on Industrial Electronics.