An Interleaved Phase-Shift Full-Bridge Converter with Dynamic Dead Time Control for Server Power Applications

A compact and high-efficiency power converter is the main business of today’s power industry for server power applications. To achieve high efficiency with a low-output ripple, an interleaved phase-shift full-bridge (PSFB) converter is designed, built, and tested for server power applications in this study. In this paper, dynamic dead time control is proposed to reduce the switching loss in the light load condition. The proposed technique reduces the turn-off switching loss and allows a wide range of zero-voltage switching. Moreover, the current ripple of the output inductor can be reduced with the interleaved operation. To verify the theoretical analysis, the proposed PSFB converter is simulated, and a 3 kW prototype is constructed. The experimental results confirm that the conversion efficiency is as high as 97.2% at the rated power of 3 kW and 92.95% at the light load of 300 W. The experimental transient waveforms demonstrated that the voltage spike or drop is less than 2 V in the fast-fluctuating load conditions from 0% load to 60% load and 40% load to 100% load.

[1]  Ralph M. Burkart,et al.  ZVS of Power MOSFETs Revisited , 2016, IEEE Transactions on Power Electronics.

[2]  Junjun Zhang,et al.  Secondary-Side-Regulated Soft-Switching Full-Bridge Three-Port Converter Based on Bridgeless Boost Rectifier and Bidirectional Converter for Multiple Energy Interface , 2016, IEEE Transactions on Power Electronics.

[3]  Gun-Woo Moon,et al.  Phase-Shifted PWM Converter With a Wide ZVS Range and Reduced Circulating Current , 2013, IEEE Transactions on Power Electronics.

[4]  Jin Zhang,et al.  An Improved Phase-Shifted Full-Bridge Converter With Wide-Range ZVS and Reduced Filter Requirement , 2018, IEEE Transactions on Industrial Electronics.

[5]  Woojin Choi,et al.  A Novel Soft-Switching Full-Bridge Converter With a Combination of a Secondary Switch and a Nondissipative Snubber , 2018, IEEE Transactions on Power Electronics.

[6]  Lei Zhao,et al.  A Dual Half-Bridge Phase-Shifted Converter With Wide ZVZCS Switching Range , 2018, IEEE Transactions on Power Electronics.

[7]  Huang-Jen Chiu,et al.  A Novel Hybrid Mode Control for a Phase-Shift Full-Bridge Converter Featuring High Efficiency Over a Full-Load Range , 2019, IEEE Transactions on Power Electronics.

[8]  Dong-Myoung Joo,et al.  Dead-time optimisation for a phase-shifted dc–dc full bridge converter with GaN HEMT , 2016 .

[9]  Jih-Sheng Lai,et al.  Hybrid Resonant and PWM Converter With High Efficiency and Full Soft-Switching Range , 2012, IEEE Transactions on Power Electronics.

[10]  Bin Gu,et al.  Hybrid-Switching Full-Bridge DC–DC Converter With Minimal Voltage Stress of Bridge Rectifier, Reduced Circulating Losses, and Filter Requirement for Electric Vehicle Battery Chargers , 2013, IEEE Transactions on Power Electronics.

[11]  N. L. Narasamma,et al.  An Active Soft Switched Phase-Shifted Full-Bridge DC–DC Converter: Analysis, Modeling, Design, and Implementation , 2014, IEEE Transactions on Power Electronics.

[12]  Jong-Woo Kim,et al.  A Simple Switching Control Technique for Improving Light Load Efficiency in a Phase-Shifted Full-Bridge Converter with a Server Power System , 2014, IEEE Transactions on Power Electronics.

[13]  Gun-Woo Moon,et al.  Soft-Switching DC/DC Converter With a Full ZVS Range and Reduced Output Filter for High-Voltage Applications , 2013, IEEE Transactions on Power Electronics.

[14]  Gun-Woo Moon,et al.  High-Efficiency Phase-Shifted Full-Bridge Converter With a New Coupled Inductor Rectifier (CIR) , 2019, IEEE Transactions on Power Electronics.

[15]  Zhe Wang,et al.  Analysis, Design, and Implementation of an APWM ZVZCS Full-Bridge DC–DC Converter for Battery Charging in Electric Vehicles , 2017, IEEE Transactions on Power Electronics.

[16]  P. L. So,et al.  A New ZVS Full-Bridge DC–DC Converter for Battery Charging With Reduced Losses Over Full-Load Range , 2018 .

[17]  Gun-Woo Moon,et al.  Variable Delay Time Method in the Phase-Shifted Full-Bridge Converter for Reduced Power Consumption Under Light Load Conditions , 2013, IEEE Transactions on Power Electronics.

[18]  Gun-Woo Moon,et al.  Hybrid Dual Full-Bridge DC–DC Converter With Reduced Circulating Current, Output Filter, and Conduction Loss of Rectifier Stage for RF Power Generator Application , 2014, IEEE Transactions on Power Electronics.

[19]  A. Bakhshai,et al.  A ZVS Pulsewidth Modulation Full-Bridge Converter With a Low-RMS-Current Resonant Auxiliary Circuit , 2016, IEEE Transactions on Power Electronics.

[20]  Milan M. Jovanovic,et al.  Analysis and evaluation of interleaving techniques in forward converters , 1998 .

[21]  R. Redl,et al.  A novel soft-switching full-bridge DC/DC converter: Analysis, design considerations, and experimental results at 1.5 kW, 100 kHz , 1990, 21st Annual IEEE Conference on Power Electronics Specialists.

[22]  Jung-Min Kwon,et al.  Hybrid-Type Full-Bridge DC/DC Converter With High Efficiency , 2015, IEEE Transactions on Power Electronics.

[23]  Eun-Soo Kim,et al.  A ZVZCS PWM FB DC/DC converter using a modified energy-recovery snubber , 2002, IEEE Trans. Ind. Electron..

[24]  Hui Chen,et al.  Interleaved Phase-Shift Full-Bridge Converter With Transformer Winding Series–Parallel Autoregulated (SPAR) Current Doubler Rectifier , 2015, IEEE Transactions on Power Electronics.

[25]  Zhe Chen,et al.  Full-Bridge LLC Resonant Converter With Series-Parallel Connected Transformers for Electric Vehicle On-Board Charger , 2018, IEEE Access.

[26]  Gun-Woo Moon,et al.  Voltage Oscillation Reduction Technique for Phase-Shift Full-Bridge Converter , 2007, IEEE Transactions on Industrial Electronics.