Guided ultrasonic wave propagation through inaccessible damage in a folded plate using sensor-actuator network

Rapid diagnostics and virtual imaging of damages in complex structures like folded plate can help reduce the inspection time for guided wave based NDE and integrated SHM. Folded plate or box structure is one of the major structural components for increasing the structural strength. Damage in the folded plate, mostly in the form of surface breaking cracks in the inaccessible zone is a usual problem in aerospace structures. One side of the folded plate is attached (either riveted or bonded) to adjacent structure which is not accessible for immediate inspection. The sensor-actuator network in the form of a circular array is placed on the accessible side of the folded plate. In the present work, a circular array is employed for scanning the entire folded plate type structure for damage diagnosis and wave field visualization of entire structural panel. The method employs guided wave with relatively low frequency bandwidth of 100-300 kHz. Change in the response signal with respect to a baseline signal is used to construct a quantitative relationship with damage size parameters. Detecting damage in the folded plate by using this technique has significant potential for off-line and on-line SHM technologies. By employing this technique, surface breaking cracks on inaccessible face of the folded plate are detected without disassembly of structure in a realistic environment.

[1]  Y. Y. Hung,et al.  Shearography: An optical measurement technique and applications , 2005 .

[2]  Massimo Ruzzene,et al.  Frequency–wavenumber domain filtering for improved damage visualization , 2007 .

[3]  Joseph L. Rose,et al.  Ultrasonic Guided Wave Imaging Techniques in Structural Health Monitoring , 2010 .

[4]  Samir Mustapha,et al.  Assessment of debonding in sandwich CF/EP composite beams using A0 Lamb wave at low frequency , 2011 .

[5]  Nezih Mrad,et al.  Pulsed thermography for non-destructive evaluation and damage growth monitoring of bonded repairs , 2009 .

[6]  Hoon Sohn,et al.  Delamination detection in composites through guided wave field image processing , 2011 .

[7]  D. Roy Mahapatra,et al.  Lamb wave based detection of damage in a stiffener bonded to a plate , 2011, Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring.

[8]  Seth S. Kessler,et al.  A Structural Health Monitoring Software Tool for Optimization, Diagnostics and Prognostics , 2011 .

[9]  J. Rose Ultrasonic Waves in Solid Media , 1999 .

[10]  Sébastien Grondel,et al.  Fatigue crack monitoring of riveted aluminium strap joints by Lamb wave analysis and acoustic emission measurement techniques , 2002 .

[11]  D. Roy Mahapatra,et al.  Spectral Finite Element Method: Wave Propagation, Diagnostics and Control in Anisotropic and Inhomogeneous Structures , 2007 .

[12]  D. Pines,et al.  Damage Detection in Thin Composite Laminates Using Piezoelectric Phased Sensor Arrays and Guided Lamb Wave Interrogation , 2010 .

[13]  Mauro J. Atalla,et al.  Structural health monitoring in composite materials using frequency response methods , 2001, SPIE Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring.

[14]  Y. Yana,et al.  Development in vibration-based structural damage detection technique , 2007 .

[15]  Raimond Grimberg,et al.  Eddy current examination of carbon fibres in carbon-epoxy composites and Kevlar , 2006 .

[16]  Arun Kumar Pandey,et al.  Damage detection from changes in curvature mode shapes , 1991 .

[17]  Constantinos Soutis,et al.  Structural health monitoring techniques for aircraft composite structures , 2010 .

[18]  Jerzy P. Komorowski,et al.  A technique for rapid impact damage detection with implication for composite aircraft structures , 1990 .

[19]  Paul D. Wilcox Guided wave beam steering from omni-directional transducer arrays , 2003 .

[20]  Pizhong Qiao,et al.  Modeling and experimental detection of damage in various materials using the pulse-echo method and piezoelectric sensors/actuators , 2005, Smart Materials and Structures.

[21]  Srinivasan Gopalakrishnan,et al.  Rapid localization of damage using a circular sensor array and Lamb wave based triangulation , 2010 .

[22]  B. S. Wong,et al.  Experimental evaluation of delaminations in composite plates by the use of Lamb waves , 1995 .

[23]  Jennifer E. Michaels,et al.  Ultrasonic Guided Wave Imaging for Damage Characterization , 2011 .

[24]  D. Roy Mahapatra,et al.  Finite element analysis of free vibration and wave propagation in asymmetric composite beams with structural discontinuities , 2002 .

[25]  T. K. Gangopadhyay,et al.  Fibre Bragg gratings in structural health monitoring—Present status and applications , 2008 .

[26]  B. S. Wong,et al.  Comparison of Lamb waves and pulse echo in detection of near-surface defects in laminate plates , 1995 .

[27]  Michael Philen,et al.  Guided Wave Beamsteering using MFC Phased Arrays for Structural Health Monitoring: Analysis and Experiment , 2010 .

[28]  Charles R. Farrar,et al.  A summary review of vibration-based damage identification methods , 1998 .

[29]  K. Wapenaar,et al.  Non-destructive inspection of carbon fibre-reinforced plastics using eddy current methods , 1992 .

[30]  A. A. Pollock STRESS-WAVE EMISSION IN NDT. , 1969 .

[31]  Moussa Karama,et al.  Damage evolution and infrared thermography in woven composite laminates under fatigue loading , 2006 .

[32]  R. Halmshaw Development of industrial radiography technique over the last fifty years , 1995 .

[33]  Lingyu Yu,et al.  In-Situ Imaging of Crack Growth with Piezoelectric Wafer Active Sensors , 2006 .

[34]  Scott D. Snyder,et al.  CALCULATION OF VIBRATORY POWER TRANSMISSION FOR USE IN ACTIVE VIBRATION CONTROL , 2000 .

[35]  Victor Giurgiutiu,et al.  Embedded NDE with Piezoelectric Wafer Active Sensors in Aerospace Applications , 2003 .

[36]  Srinivasan Gopalakrishnan,et al.  Rapid Localization and Ultrasonic Imaging of Multiple Damages in Structural Panel with Piezoelectric Sensor-Actuator Network , 2011 .

[37]  Douglas E. Adams Structural health monitoring methods for flight safety , 2004 .

[38]  Christian Boller,et al.  Ways and options for aircraft structural health management , 2001 .

[39]  P Malinowski,et al.  Guided wave-based detection of delamination and matrix cracking in composite laminates , 2011 .

[40]  D. Roy Mahapatra,et al.  A spectral finite element for wave propagation and structural diagnostic analysis of composite beam with transverse crack , 2004 .

[41]  D. Roy Mahapatra,et al.  Spectral finite element analysis of coupled wave propagation in composite beams with multiple delaminations and strip inclusions , 2004 .

[42]  Giovanni Maria Carlomagno,et al.  Impact damage in GFRP: New insights with infrared thermography , 2010 .

[43]  G. Clark,et al.  Use of time-of-flight C-scanning for assessment of impact damage in composites , 1988 .