An accurate low-cost Crackmeter with LoRaWAN communication and energy harvesting capability

Structural health monitoring (SHM) systems are becoming increasingly widespread and are in some cases mandated by law. A major factor limiting the diffusion of such systems is the lack of low-cost low-power sensor nodes, which can be deployed in large numbers in hard-to-reach areas, while providing high-quality precise measurements over their entire lifespan with minimum maintenance and withstanding climatic stress. In this paper, we present a cost-effective wireless component for Structural Health Monitoring (SHM) that measure and track cracks in concrete and other construction materials. The sensor combines a microprocessor with LoRaWAN wireless communication, an analog transducer, and a solar energy harvester, allowing long-term remote monitoring with easy plug and play installation. Experimental results demonstrate that we achieved about ${1\mu\mathrm{m}}$ accuracy and an expected lifetime of more than 10 years, with stable measurements across a-IS – 65°C temperature range.