ON NONLINEARITY CONTROL OF CNC FEED DRIVES

A Unified Reconfigurable Open Control Architecture (UROCA) ai ms at unifying the reconfiguration aspects and managing the interaction amongst the different operating levels of individual machining control systems that are Iikely to perform in reconfigurable manufacturing systems. The hierarchical control structure of UROCA demands the usage of a supervisory control scheme in order to manage operations of supervisory and servo controllers altogether into a reconfigurable control process. The main function of the supervisory unit is to serve as a switchinglreconfiguring logic amongst different available controllers, according to need, in order to maintain motion output within the permitted Iimits. Due to backlash, efficiency of machine tools will be undesirably turned down causing higher vibrations, lower contouring accuracy, and may draw the whole system into instability region. A Switching control scheme designated to manage the control process where two different controllers with two different control functionalities, acting differently in two vital zones - one of them where the backlash lies, and the other when moving past the backlash - is the main topic of this paper. The proposed switching schemes emphasize a reconfiguration aspect on the control process level for machine tools as perceived, investigated and resolved by the physical and controllayers located at the deliberative part of the UROCA architecture.

[1]  Gang Tao,et al.  Numerical design and analysis of backlash compensation for a multivariable nonlinear tracking system , 1999, Proceedings of the 1999 American Control Conference (Cat. No. 99CH36251).

[2]  T. Kohda,et al.  Compensation for position-varying lost motion to improve the contouring accuracy of NC machine tools , 2000, 2000 26th Annual Conference of the IEEE Industrial Electronics Society. IECON 2000. 2000 IEEE International Conference on Industrial Electronics, Control and Instrumentation. 21st Century Technologies.

[3]  Gang Tao,et al.  Adaptive Control of Systems with Actuator and Sensor Nonlinearities , 1996 .

[4]  Gang Tao,et al.  Discrete-time adaptive control of systems with unknown deadzones , 1995 .

[5]  Gang Tao,et al.  Optimal control of tracking systems with backlash and flexibility , 1997, Proceedings of the 36th IEEE Conference on Decision and Control.

[6]  Jui-Jen Chou,et al.  Command Generation for Three-Axis CNC Machining , 1991 .

[7]  Atsushi Matsubara,et al.  SERVO PERFORMANCE ENHANCEMENT OF HIGH SPEED FEED DRIVES BY DAMPING CONTROL , 2000 .

[8]  Mattias Nordin,et al.  Controlling mechanical systems with backlash - a survey , 2002, Autom..

[9]  R. Decarlo,et al.  Perspectives and results on the stability and stabilizability of hybrid systems , 2000, Proceedings of the IEEE.

[10]  A. Galip Ulsoy,et al.  Reconfigurable manufacturing systems: Key to future manufacturing , 2000, J. Intell. Manuf..

[11]  Hoda A. ElMaraghy,et al.  The Structured Design of a Reconfigurable Control Process , 2006 .

[12]  Gang Tao,et al.  Adaptive control of systems with backlash , 1993, Autom..

[13]  D. Renton,et al.  Motion control for linear motor feed drives in advanced machine tools , 2001 .

[14]  Yusuf Altintas,et al.  Manufacturing Automation: Metal Cutting Mechanics, Machine Tool Vibrations, and CNC Design , 2000 .

[15]  Jui-Jen Chou,et al.  On the Generation of Coordinated Motion of Five-Axis CNC/CMM Machines , 1992 .