Vaccines with aluminum-containing adjuvants: optimizing vaccine efficacy and thermal stability.

Aluminum-containing adjuvants have been used to enhance the immune response against killed, inactivated, and subunit antigens for more than seven decades. Nevertheless, we are only beginning to gain important insight as to what may be some very fundamental parameters for optimizing their use. For example, there is evidence that the conventional approach of maximizing antigen binding (amount and/or strength) may not result in an optimal immune response. Adsorption of antigen onto the adjuvant has recently been suggested to decrease the thermal stability of some antigens; however, whether adsorption-induced alterations to the structure and/or stability of the antigen have consequences for the elicited immune response is unclear. Finally, the thermal stability of vaccines with aluminum-containing adjuvants is not robust. Optimizing the stability of these vaccines requires an understanding of the freeze sensitivity of the adjuvant, freeze and heat sensitivity of the antigen in the presence of the adjuvant, and perhaps most important, how (or whether) various approaches to formulation can be used to address these instabilities. This review attempts to summarize recent findings regarding issues that may dictate the success of vaccines with aluminum-containing adjuvants.

[1]  S. Joshi,et al.  Structural stability of hepatitis C virus envelope glycoprotein E1: effect of pH and dissociative detergents. , 2009, Journal of pharmaceutical sciences.

[2]  P. Marrack,et al.  Towards an understanding of the adjuvant action of aluminium , 2009, Nature Reviews Immunology.

[3]  J. White,et al.  Mechanism of freeze-thaw instability of aluminum hydroxycarbonate and magnesium hydroxide gels. , 1984, Journal of pharmaceutical sciences.

[4]  J. White,et al.  Treatment of aluminium hydroxide adjuvant to optimize the adsorption of basic proteins. , 1996, Vaccine.

[5]  Dexiang Chen,et al.  Characterization of the freeze sensitivity of a hepatitis B vaccine , 2009, Human vaccines.

[6]  L. Peek,et al.  A systematic approach to stabilizing EBA-175 RII-NG for use as a malaria vaccine. , 2006, Vaccine.

[7]  A. Glenny,et al.  Rate of Disappearance of Diphtheria Toxoid injected into Rabbits and Guinea-Pigs: Toxoid precipitated with Alum. , 1931 .

[8]  Martinus Løvik,et al.  The capacity of particles to increase allergic sensitization is predicted by particle number and surface area, not by particle mass. , 2004, Toxicological sciences : an official journal of the Society of Toxicology.

[9]  S. Hem,et al.  Relationship between physical and chemical properties of aluminum-containing adjuvants and immunopotentiation , 2007, Expert review of vaccines.

[10]  J. Carpenter,et al.  Dry powders of stable protein formulations from aqueous solutions prepared using supercritical CO(2)-assisted aerosolization. , 2001, Journal of pharmaceutical sciences.

[11]  Aaron M. Smalter,et al.  Stability of the Clostridium botulinum type A neurotoxin complex: an empirical phase diagram based approach. , 2007, Molecular pharmaceutics.

[12]  R. Sitrin,et al.  Relationship between tightness of binding and immunogenicity in an aluminum-containing adjuvant-adsorbed hepatitis B vaccine. , 2009, Vaccine.

[13]  F. Regnier,et al.  Effect of microenvironment pH of aluminum hydroxide adjuvant on the chemical stability of adsorbed antigen. , 2004, Vaccine.

[14]  Henk C. Hoogsteden,et al.  Alum adjuvant boosts adaptive immunity by inducing uric acid and activating inflammatory dendritic cells , 2008, The Journal of experimental medicine.

[15]  F. Regnier,et al.  Contribution of electrostatic and hydrophobic interactions to the adsorption of proteins by aluminium-containing adjuvants. , 1995, Vaccine.

[16]  S. Jacobsen,et al.  The structural stability of protein antigens adsorbed by aluminium hydroxide in comparison to the antigens in solutions , 2007 .

[17]  K. Rock,et al.  Silica crystals and aluminum salts activate the NALP3 inflammasome through phagosomal destabilization , 2008, Nature Immunology.

[18]  E. Agger,et al.  T‐helper 1 and T‐helper 2 adjuvants induce distinct differences in the magnitude, quality and kinetics of the early inflammatory response at the site of injection , 2010, Immunology.

[19]  Jagadeesh Bayry,et al.  Novel cellular and molecular mechanisms of induction of immune responses by aluminum adjuvants. , 2009, Trends in pharmacological sciences.

[20]  H. HogenEsch,et al.  Activation of dendritic cells and induction of CD4(+) T cell differentiation by aluminum-containing adjuvants. , 2007, Vaccine.

[21]  Theodore W Randolph,et al.  Influence of particle size and antigen binding on effectiveness of aluminum salt adjuvants in a model lysozyme vaccine. , 2008, Journal of pharmaceutical sciences.

[22]  C. Stoldt,et al.  Formation of Aqueous Small Droplet Aerosols Assisted by Supercritical Carbon Dioxide , 1999 .

[23]  Dexiang Chen,et al.  Development of a freeze-stable formulation for vaccines containing aluminum salt adjuvants. , 2009, Vaccine.

[24]  S. Jacobsen,et al.  Structural changes of protein antigens due to adsorption onto and release from aluminium hydroxide using FTIR–ATR , 2007 .

[25]  Richard A. Flavell,et al.  Crucial role for the Nalp3 inflammasome in the immunostimulatory properties of aluminium adjuvants , 2008, Nature.

[26]  J. Ježek,et al.  A heat-stable hepatitis B vaccine formulation , 2009, Human vaccines.

[27]  F. Regnier,et al.  The in vitro displacement of adsorbed model antigens from aluminium-containing adjuvants by interstitial proteins. , 1999, Vaccine.

[28]  M. Lal,et al.  Characterization of a thermostable hepatitis B vaccine formulation. , 2009, Vaccine.

[29]  J. Carpenter,et al.  Evaluation of chemical degradation of a trivalent recombinant protein vaccine against botulinum neurotoxin by LysC peptide mapping and MALDI-TOF mass spectrometry. , 2009, Journal of pharmaceutical sciences.

[30]  S. Hem,et al.  Relationship between the degree of antigen adsorption to aluminum hydroxide adjuvant in interstitial fluid and antibody production. , 2003, Vaccine.

[31]  P. Marrack,et al.  How do adjuvants work? Important considerations for new generation adjuvants. , 2007, Immunity.

[32]  C Russell Middaugh,et al.  Derivative absorbance spectroscopy and protein phase diagrams as tools for comprehensive protein characterization: a bGCSF case study. , 2003, Journal of pharmaceutical sciences.

[33]  S. Ausar,et al.  High-throughput screening of stabilizers for Respiratory Syncytial Virus: Identification of stabilizers and their effects on the conformational thermostability of viral particles , 2007, Human vaccines.

[34]  E. De Gregorio,et al.  Immunology of TLR-independent vaccine adjuvants. , 2009, Current opinion in immunology.

[35]  J. Paul Robinson,et al.  Role of aluminum-containing adjuvants in antigen internalization by dendritic cells in vitro. , 2005, Vaccine.

[36]  C. Braun,et al.  Stabilizing formulations for inhalable powders of live-attenuated measles virus vaccine. , 2008, Journal of aerosol medicine and pulmonary drug delivery.

[37]  R. Geahlen,et al.  Effect of phosphorylation of ovalbumin on adsorption by aluminum-containing adjuvants and elution upon exposure to interstitial fluid. , 2005, Vaccine.

[38]  R. Taub,et al.  Considerable Differences in Vaccine Immunogenicities and Efficacies Related to the Diluent Used for Aluminum Hydroxide Adjuvant , 2008, Clinical and Vaccine Immunology.

[39]  H. Hammad,et al.  Mechanism of action of clinically approved adjuvants. , 2009, Current opinion in immunology.

[40]  Dexiang Chen,et al.  Stabilization of alum-adjuvanted vaccine dry powder formulations: mechanism and application. , 2003, Journal of pharmaceutical sciences.

[41]  J. White,et al.  Degree of antigen adsorption in the vaccine or interstitial fluid and its effect on the antibody response in rabbits. , 2001, Vaccine.

[42]  M. Chevalier,et al.  Secondary structure analysis of HIV-1-gp41 in solution and adsorbed to aluminum hydroxide by Fourier transform infrared spectroscopy. , 2007, Biochimica et biophysica acta.

[43]  Jens Flemming,et al.  Protection of aluminum hydroxide during lyophilisation as an adjuvant for freeze-dried vaccines , 2008 .

[44]  F. Re,et al.  Cutting Edge: Necrosis Activates the NLRP3 Inflammasome1 , 2009, The Journal of Immunology.

[45]  J. White,et al.  Predicting the adsorption of proteins by aluminium-containing adjuvants. , 1991, Vaccine.

[46]  C Russell Middaugh,et al.  Effect of pH and ionic strength on the physical stability of adenovirus type 5. , 2006, Journal of pharmaceutical sciences.

[47]  L. Peek,et al.  Effects of stabilizers on the destabilization of proteins upon adsorption to aluminum salt adjuvants. , 2007, Journal of pharmaceutical sciences.

[48]  Anna Sokolovska,et al.  Relationship between the strength of antigen adsorption to an aluminum-containing adjuvant and the immune response. , 2007, Vaccine.

[49]  J. Carpenter,et al.  Preparation of Active Proteins, Vaccines and Pharmaceuticals as Fine Powders using Supercritical or Near-Critical Fluids , 2008, Pharmaceutical Research.

[50]  F. Re,et al.  Aluminum Hydroxide Adjuvants Activate Caspase-1 and Induce IL-1β and IL-18 Release1 , 2007, The Journal of Immunology.

[51]  B. Kerwin,et al.  Secondary structures of proteins adsorbed onto aluminum hydroxide: infrared spectroscopic analysis of proteins from low solution concentrations. , 2006, Analytical biochemistry.

[52]  S. Hem,et al.  Mechanism of adsorption of hepatitis B surface antigen by aluminum hydroxide adjuvant. , 2004, Vaccine.

[53]  K. Foster,et al.  Association Between Immunogenicity and Adsorption of a Recombinant Streptococcus pneumoniae Vaccine Antigen by an Aluminum Adjuvant , 2006, Human vaccines.

[54]  L. Peek,et al.  Effects of Adsorption to Aluminum Salt Adjuvants on the Structure and Stability of Model Protein Antigens* , 2005, Journal of Biological Chemistry.

[55]  V. Falcón,et al.  Evidence for the denaturation of recombinant hepatitis B surface antigen on aluminium hydroxide gel. , 1998, Journal of chromatography. B, Biomedical sciences and applications.

[56]  J. Arciniega,et al.  Immunogenicity in mice of anthrax recombinant protective antigen in the presence of aluminum adjuvants. , 2005, Vaccine.

[57]  G. Núñez,et al.  The Nlrp3 inflammasome is critical for aluminium hydroxide‐mediated IL‐1β secretion but dispensable for adjuvant activity , 2008, European journal of immunology.

[58]  Mark Hernandez,et al.  Near-critical fluid micronization of stabilized vaccines, antibiotics and anti-virals , 2007 .

[59]  S. Hem,et al.  Effect of the Degree of Phosphate Substitution in Aluminum Hydroxide Adjuvant on the Adsorption of Phosphorylated Proteins , 2003, Pharmaceutical development and technology.

[60]  J. Carpenter,et al.  Inhibition of aggregation of aluminum hydroxide adjuvant during freezing and drying. , 2008, Journal of pharmaceutical sciences.

[61]  H. HogenEsch,et al.  Potentiation of the immune response to non-adsorbed antigens by aluminum-containing adjuvants. , 2007, Vaccine.

[62]  Maya S. Salnikova,et al.  Preformulation studies of Clostridium difficile toxoids A and B. , 2008, Journal of pharmaceutical sciences.

[63]  J. Carpenter,et al.  Stability of a trivalent recombinant protein vaccine formulation against botulinum neurotoxin during storage in aqueous solution. , 2009, Journal of pharmaceutical sciences.

[64]  L. Peek,et al.  A rapid, three-step process for the preformulation of a recombinant ricin toxin A-chain vaccine. , 2007, Journal of pharmaceutical sciences.

[65]  S. Giardina,et al.  Evaluation of the compatibility of a second generation recombinant anthrax vaccine with aluminum-containing adjuvants. , 2003, Vaccine.

[66]  S. Hem,et al.  Effect of the strength of adsorption of hepatitis B surface antigen to aluminum hydroxide adjuvant on the immune response. , 2009, Vaccine.

[67]  A. Dong,et al.  Effects of immobilization onto aluminum hydroxide particles on the thermally induced conformational behavior of three model proteins. , 2009, International journal of biological macromolecules.

[68]  Michelle M. Garrison,et al.  Freezing temperatures in the vaccine cold chain: a systematic literature review. , 2007, Vaccine.