Biochar filled high-density polyethylene composites with excellent properties: Towards maximizing the utilization of agricultural wastes

Abstract Biochar derived from agricultural wastes was used to reinforce high-density polyethylene (HDPE) to obtain composites abbreviated as B10, B20, B30, B40, B50, B60, and B70. Investigating the mechanical, thermal, water absorption and flame retardant properties of the composites is one of the objectives while maximizing the utilization of agricultural wastes is the ultimate goal of this work. It was found that flexural properties, tensile properties, storage modulus, elasticity, creep resistance and anti-stress relaxation ability of HDPE were improved by the inclusion of biochar, and excellent mechanical properties were obtained in 50 % even 60 % biochar added composites because of good dispersion and unique structure shown in the interface. The composites achieved good flexural strength of 34.95 MPa in B50, flexural modulus of 1.79 GPa in B40, tensile strength of 29.05 MPa in B40, and tensile modulus of 2.03 GPa. Additionally, the thermal and flame retardant properties (limited oxygen index of 25.06 % in B70) increased for the biochar added composites as the biochar loading increased due to the high thermal stability of biochar, although biochar had a negative effect on water-resistance of the composites. The results revealed that the ultimate goal was achieved in terms of producing composites with excellent mechanical, thermal, water absorption and flame retardant properties while maximizing the utilization of agricultural wastes as a rational balance.

[1]  Hao Wang,et al.  Improvement on the properties of polylactic acid (PLA) using bamboo charcoal particles , 2015 .

[2]  R. Sen,et al.  Production and characterization of a value added biochar mix using seaweed, rice husk and pine sawdust: A parametric study , 2018, Journal of Cleaner Production.

[3]  D. Bhattacharyya,et al.  Biochar to the rescue : Balancing the fire performance and mechanical properties of polypropylene composites , 2017 .

[4]  Manjusri Misra,et al.  Composites from renewable and sustainable resources: Challenges and innovations , 2018, Science.

[5]  Yuting Zhao,et al.  Flame retardancy of rice straw-polyethylene composites affected by in situ polymerization of ammonium polyphosphate/silica , 2018, Composites Part A: Applied Science and Manufacturing.

[6]  L. Turng,et al.  Highly filled biochar/ultra-high molecular weight polyethylene/linear low density polyethylene composites for high-performance electromagnetic interference shielding , 2018, Composites Part B: Engineering.

[7]  A. Awaludin,et al.  Physical and Mechanical Properties of WPC Board from Sengon Sawdust and Recycled HDPE Plastic , 2017 .

[8]  H. Sodano,et al.  Enhanced interfacial strength of aramid fiber reinforced composites through adsorbed aramid nanofiber coatings , 2019, Composites Science and Technology.

[9]  Fabrizio Scarpa,et al.  Evaluation of hybrid-short-coir-fibre-reinforced composites via full factorial design , 2018, Composite Structures.

[10]  P. Cinelli,et al.  Rigid filler toughening in PLA-Calcium Carbonate composites: Effect of particle surface treatment and matrix plasticization , 2019, European Polymer Journal.

[11]  G. Guo,et al.  Mechanical properties and water absorption behavior of injection-molded wood fiber/carbon fiber high-density polyethylene hybrid composites , 2019, Advanced Composites and Hybrid Materials.

[12]  D. Bhattacharyya,et al.  Mechanical and flammability characterisations of biochar/polypropylene biocomposites , 2016 .

[13]  Weiming Yi,et al.  Properties comparison of high density polyethylene composites filled with three kinds of shell fibers , 2019, Results in Physics.

[14]  Yijiao Xue,et al.  Self-assembled montmorillonite–carbon nanotube for epoxy composites with superior mechanical and thermal properties , 2018, Composites Science and Technology.

[15]  Weiming Yi,et al.  Effects of alkali and alkaline earth metals on the co-pyrolysis of cellulose and high density polyethylene using TGA and Py-GC/MS , 2019, Fuel Processing Technology.

[16]  Scott Renneckar,et al.  Dynamic mechanical analysis of layer-by-layer cellulose nanocomposites , 2016 .

[17]  A. Demirbas,et al.  Waste management, waste resource facilities and waste conversion processes , 2011 .

[18]  Chunying Chao,et al.  Performance of photo-degradation and thermo-degradation of polyethylene with photo-catalysts and thermo-oxidant additives , 2019, Polymer Bulletin.

[19]  S. Bajwa,et al.  Characterization of bio-carbon and ligno-cellulosic fiber reinforced bio-composites with compatibilizer , 2019, Construction and Building Materials.

[20]  Ghodsieh Mashouf Roudsari,et al.  A statistical approach to develop biocomposites from epoxy resin, poly(furfuryl alcohol), poly(propylene carbonate), and biochar , 2017 .

[21]  T. Wu,et al.  Sustainability of using composting and vermicomposting technologies for organic solid waste biotransformation: recent overview, greenhouse gases emissions and economic analysis , 2016 .

[22]  M. Misra,et al.  Sustainable biocarbon from pyrolyzed perennial grasses and their effects on impact modified polypropylene biocomposites , 2017 .

[23]  S. Bajwa,et al.  Performance of UV weathered HDPE composites containing hull fiber from DDGS and corn grain , 2017 .

[24]  Qing X. Li,et al.  Activated petroleum waste sludge biochar for efficient catalytic ozonation of refinery wastewater. , 2019, The Science of the total environment.

[25]  D. Bhattacharyya,et al.  Sustainable eco–composites obtained from waste derived biochar: a consideration in performance properties, production costs, and environmental impact , 2016 .

[26]  M. U. Khan,et al.  Temperature varied biochar as a reinforcing filler for high-density polyethylene composites , 2019, Composites Part B: Engineering.

[27]  N. Pugno,et al.  Biochar as a cheap and environmental friendly filler able to improve polymer mechanical properties , 2019, Biomass and Bioenergy.

[28]  M. Strauss,et al.  Bio-based nanostructured carbons toward sustainable technologies , 2018, Current Opinion in Green and Sustainable Chemistry.

[29]  G. Ferreira,et al.  Tuning Sugarcane Bagasse Biochar into a Potential Carbon Black Substitute for Polyethylene Composites , 2019, Journal of Polymers and the Environment.

[30]  R. Alagirusamy,et al.  Influence of various forms of polypropylene matrix (fiber, powder and film states) on the flexural strength of carbon-polypropylene composites , 2019, Composites Part B: Engineering.

[31]  T. Kärki,et al.  Characterization of wood plastic composites manufactured from recycled plastic blends , 2017 .

[32]  T. Budtova,et al.  PLA/algae composites: Morphology and mechanical properties , 2015 .

[33]  Xiaoyan Li,et al.  Development of electrically conductive nano bamboo charcoal/ultra-high molecular weight polyethylene composites with a segregated network , 2016 .

[34]  D. Bhattacharyya,et al.  Characterisation of waste derived biochar added biocomposites: chemical and thermal modifications. , 2016, The Science of the total environment.

[35]  Jiachao Zhang,et al.  Biochar-based functional materials in the purification of agricultural wastewater: Fabrication, application and future research needs. , 2018, Chemosphere.

[36]  G. Gerdts,et al.  Using FTIRS as pre-screening method for detection of microplastic in bulk sediment samples. , 2019, The Science of the total environment.

[37]  D. Bhattacharyya,et al.  An Attempt to Find a Suitable Biomass for Biochar-Based Polypropylene Biocomposites , 2018, Environmental Management.

[38]  Weiming Yi,et al.  Mechanical Properties of Rice Husk Biochar Reinforced High Density Polyethylene Composites , 2018, Polymers.

[39]  Xin Wang,et al.  Mechanical properties, rheological behaviors, and phase morphologies of high-toughness PLA/PBAT blends by in-situ reactive compatibilization , 2019, Composites Part B: Engineering.

[40]  Ling Zhao,et al.  Physicochemical property and colloidal stability of micron- and nano-particle biochar derived from a variety of feedstock sources. , 2019, The Science of the total environment.

[41]  Daniel C W Tsang,et al.  Date palm biochar-polymer composites: An investigation of electrical, mechanical, thermal and rheological characteristics. , 2018, The Science of the total environment.

[42]  Y. Mai,et al.  Effects of particle size, particle/matrix interface adhesion and particle loading on mechanical properties of particulate–polymer composites , 2008 .

[43]  S. M. Zabihzadeh Water uptake and flexural properties of natural filler/HDPE composites , 2009, BioResources.

[44]  D. Bhattacharyya,et al.  A sustainable and resilient approach through biochar addition in wood polymer composites. , 2015, The Science of the total environment.

[45]  J. Barone,et al.  Characterization of dimensional stability in flax fiber reinforced polypropylene composites , 2019 .

[46]  G. Malucelli,et al.  Structure–Property Relationships in Polyethylene-Based Composites Filled with Biochar Derived from Waste Coffee Grounds , 2019, Polymers.

[47]  Jingxin Wang,et al.  The effect of bio-carbon addition on the electrical, mechanical, and thermal properties of polyvinyl alcohol/biochar composites , 2016 .

[48]  R. K. Singh Raman,et al.  An all-gluten biocomposite: Comparisons with carbon black and pine char composites , 2019, Composites Part A: Applied Science and Manufacturing.

[49]  J. Wilker,et al.  Deriving Commercial Level Adhesive Performance from a Bio-Based Mussel Mimetic Polymer , 2019, ACS Sustainable Chemistry & Engineering.

[50]  Wing‐Leung Wong,et al.  Converting inert plastic waste into energetic materials: A study on the light-accelerated decomposition of plastic waste with the Fenton reaction. , 2018, Waste management.