Analytical modelling of spur gear tooth crack and influence on gearmesh stiffness

Due to excessive service load, inappropriate operating conditions or simply end of life fatigue, damage can occur in gears. When a fault, either distributed or localised, is incurred by gears, the stiffness and consequently vibration characteristics of the damaged tooth will change. In this work an analytical formulation of the time varying gearmesh stiffness was derived. An original analytical modelling of tooth cracks is presented and the gearmesh stiffness reduction due to this fault is quantified. A comparison with finite element model is presented in order to validate the analytical formulation.

[1]  Fakher Chaari,et al.  Influence of manufacturing errors on the dynamic behavior of planetary gears , 2006 .

[2]  A. Y. Attia Deflection of Spur Gear Teeth Cut in Thin Rims , 1964 .

[3]  Andrew Ball,et al.  Gear tooth stiffness reduction measurement using modal analysis and its use in wear fault severity assessment of spur gears , 2003 .

[4]  R. Cornell Compliance and Stress Sensitivity of Spur Gear Teeth , 1981 .

[5]  Kazem Kazerounian,et al.  Efficient evaluation of spur gear tooth mesh load using pseudo-interference stiffness estimation method , 2002 .

[6]  Roberto Ballarini,et al.  Effect of Rim Thickness on Gear Crack Propagation Path. , 1997 .

[7]  Fakher Chaari,et al.  Effect of spalling or tooth breakage on gearmesh stiffness and dynamic response of a one-stage spur gear transmission , 2008 .

[8]  R. F. Handschuh,et al.  Analysis of the effects of surface pitting and wear on the vibration of a gear transmission system , 1996 .

[9]  M. Haddar,et al.  Simulation numérique du comportement dynamique d'une transmission par engrenages en présence de défauts de dentures , 2005 .

[10]  David G. Lewicki,et al.  Gear Crack Propagation Path Studies: Guidelines for Ultra-Safe Design , 2001 .

[11]  P D McFadden Analysis of the Vibration of the Input Bevel Pinion in RAN (Royal Australian Navy) Wessex Helicopter Main Rotor Gearbox WAK143 Prior to Failure. , 1985 .

[12]  Philippe Velex,et al.  Contribution of Gear Body to Tooth Deflections—A New Bidimensional Analytical Formula , 2004 .

[13]  N. Muskhelishvili Some basic problems of the mathematical theory of elasticity , 1953 .

[14]  Seney Sirichai,et al.  Torsional properties of spur gears in mesh using nonlinear finite element analysis. , 1999 .

[15]  Jiande Wang,et al.  Numerical and Experimental Analysis of Spur Gears in Mesh , 2003 .

[16]  J. W. Evans,et al.  An Extended Model for Determining Dynamic Loads in Spur Gearing , 1981 .

[17]  D. C. H. Yang,et al.  A Rotary Model for Spur Gear Dynamics , 1985 .