A geometrically exact finite beam element formulation for thin film adhesion and debonding

A nonlinear beam formulation is developed that is suitable to describe adhesion and debonding of thin films. The formulation is based on a shear-flexible, geometrically exact beam theory that allows for large beam deformations. The theory incorporates several aspects that have not been considered in previous theories before. Two different adhesion mechanisms are considered here: adhesion by body forces and adhesion by surface tractions. Corresponding examples are van der Waals adhesion and cohesive zone models. Both mechanisms induce a bending moment within the beam that can play an important role in adhesion and debonding of thin films. The new beam model is discretized within a nonlinear finite element formulation. It is shown that the new formulation leads to a symmetric stiffness matrix for both adhesion mechanisms. The new formulation is used to study the peeling behavior of a gecko spatula. It is shown that the beam model is capable of capturing the main features of spatula peeling accurately, while being much more efficient than 3D solid models. HighlightsThis work presents a nonlinear finite beam element model for thin film adhesion and debonding.The theory accounts for shear-flexible, initially curved beams with varying cross section.Two different adhesion mechanisms are considered: adhesion by body forces and by surface tractions.The new model allows for a very efficient yet accurate description of thin film peeling.This is demonstrated by several examples, focusing on the peeling behavior of gecko spatulae.

[1]  K. Kendall Thin-film peeling-the elastic term , 1975 .

[2]  Peter Wriggers,et al.  Formulation and analysis of a three-dimensional finite element implementation for adhesive contact at the nanoscale , 2009 .

[3]  Roger A. Sauer,et al.  A detailed 3D finite element analysis of the peeling behaviour of a gecko spatula , 2013, Computer methods in biomechanics and biomedical engineering.

[4]  M. D. Thouless,et al.  The effects of shear on delamination in layered materials , 2004 .

[5]  Roger A. Sauer,et al.  Enriched contact finite elements for stable peeling computations , 2011 .

[6]  Bin Chen,et al.  Pre-tension generates strongly reversible adhesion of a spatula pad on substrate , 2009, Journal of The Royal Society Interface.

[7]  Roger A. Sauer,et al.  On the Optimum Shape of Thin Adhesive Strips for Various Peeling Directions , 2014 .

[8]  Roger A. Sauer,et al.  The Peeling Behavior of Thin Films with Finite Bending Stiffness and the Implications on Gecko Adhesion , 2011 .

[9]  Roger A. Sauer,et al.  Local finite element enrichment strategies for 2D contact computations and a corresponding post-processing scheme , 2013 .

[10]  Ignacio Romero,et al.  An objective finite element approximation of the kinematics of geometrically exact rods and its use in the formulation of an energy–momentum conserving scheme in dynamics , 2002 .

[11]  E. Reissner On one-dimensional finite-strain beam theory: The plane problem , 1972 .

[12]  M. Cutkosky,et al.  Frictional adhesion: a new angle on gecko attachment , 2006, Journal of Experimental Biology.

[13]  J. C. Simo,et al.  A three-dimensional finite-strain rod model. Part II: Computational aspects , 1986 .

[14]  P. Wriggers Nonlinear Finite Element Methods , 2008 .

[15]  Roger A Sauer,et al.  Multiscale modelling and simulation of the deformation and adhesion of a single gecko seta , 2009, Computer methods in biomechanics and biomedical engineering.

[16]  J. C. Simo,et al.  A finite strain beam formulation. The three-dimensional dynamic problem. Part I , 1985 .

[17]  Roger A. Sauer,et al.  A computational contact formulation based on surface potentials , 2013 .

[18]  J. J. Kauzlarich,et al.  The influence of peel angle on the mechanics of peeling flexible adherends with arbitrary load–extension characteristics , 2005 .

[19]  Roger A. Sauer,et al.  Computational optimization of adhesive microstructures based on a nonlinear beam formulation , 2014 .

[20]  Xiaopeng Xu,et al.  Void nucleation by inclusion debonding in a crystal matrix , 1993 .

[21]  M. D. Thouless,et al.  A parametric study of the peel test , 2008 .