Electrothermal microgripper with large jaw displacement and integrated force sensors

This paper presents a novel sensing microgripper based on silicon-polymer electrothermal actuators and piezoresistive force sensing cantilever beams which can monitor the displacement of the microgripper jaws and also the contact force between the tips and the gripped object. A jaw motion up to 32 mum with an output sensing voltage of 49 mV and 114 mW power consumption is measured at a driving voltage of 4.5 V. The working temperature of the structure is then 177degC. The force sensitivity is 1.7 V/N and the corresponding displacement sensitivity is 1.5 kV/m. A minimum detectable displacement and a minimum detectable force of 1 nm and 770 nN are estimated, respectively.

[1]  J. Wortman,et al.  Young's Modulus, Shear Modulus, and Poisson's Ratio in Silicon and Germanium , 1965 .

[2]  L. Sperling Introduction to physical polymer science , 1986 .

[3]  Richard C. Jaeger,et al.  Off-axis sensor rosettes for measurement of the piezoresistive coefficients of silicon , 1993 .

[4]  J. Barnard,et al.  Effect of Ar gas pressure on growth, structure, and mechanical properties of sputtered Ti, Al, TiAl, and Ti3Al films , 1995 .

[5]  Lis K. Nanver,et al.  Optimization of fully-implanted NPNs for high-frequency operation , 1996 .

[6]  Wallace,et al.  Effect of strongly favorable substrate interactions on the thermal properties of ultrathin polymer films. , 1996, Physical review. E, Statistical physics, plasmas, fluids, and related interdisciplinary topics.

[7]  R. Buser,et al.  Tactile microgripper for automated handling of microparts , 1996 .

[8]  Neville K. S. Lee,et al.  Analysis and design of polysilicon thermal flexure actuator , 1999 .

[9]  T. Kenny,et al.  1/f noise considerations for the design and process optimization of piezoresistive cantilevers , 2000, Journal of Microelectromechanical Systems.

[10]  G. K. Ananthasuresh,et al.  Comprehensive thermal modelling and characterization of an electro-thermal-compliant microactuator , 2001 .

[11]  Richard J. Farris,et al.  The characterization of thermal and elastic constants for an epoxy photoresist SU8 coating , 2002 .

[12]  O. Hansen,et al.  Optimization of sensitivity and noise in piezoresistive cantilevers , 2002 .

[13]  Wen-Chau Liu,et al.  Anomalous temperature-dependent characteristics of silicon diffused resistors , 2003 .

[14]  Paolo Dario,et al.  Micromechatronics in surgery , 2003 .

[15]  R. Feng,et al.  Influence of processing conditions on the thermal and mechanical properties of SU8 negative photoresist coatings , 2002 .

[16]  Arianna Menciassi,et al.  Force sensing microinstrument for measuring tissue properties and pulse in microsurgery , 2003 .

[17]  P. French,et al.  The saturation current of silicon bipolar transistors at moderate stress levels and its relation to the energy-band structure , 2004 .

[18]  Byung Kyu Kim,et al.  Institute of Physics Publishing Smart Materials and Structures a Superelastic Alloy Microgripper with Embedded Electromagnetic Actuators and Piezoelectric Force Sensors: a Numerical and Experimental Study , 2022 .

[19]  N. Chronis,et al.  Electrothermally activated SU-8 microgripper for single cell manipulation in solution , 2005, Journal of Microelectromechanical Systems.

[20]  Ole Hansen,et al.  Electro-thermally actuated microgrippers with integrated force-feedback , 2005 .

[21]  Pasqualina M. Sarro,et al.  Lateral nano-Newton force-sensing piezoresistive cantilever for microparticle handling , 2006 .

[22]  P.M. Sarro,et al.  Integrated Silicon-Polymer Laterally Stacked Bender for Sensing Microgrippers , 2006, 2006 5th IEEE Conference on Sensors.

[23]  Piezoresistive Cantilever for Nano-Newton Sensing in Two Dimensions , 2006, 19th IEEE International Conference on Micro Electro Mechanical Systems.

[24]  B. Nelson,et al.  Monolithically Fabricated Microgripper With Integrated Force Sensor for Manipulating Microobjects and Biological Cells Aligned in an Ultrasonic Field , 2007, Journal of Microelectromechanical Systems.

[25]  Pasqualina M. Sarro,et al.  Polymer constraint effect for electrothermal bimorph microactuators , 2007 .

[26]  P. Sarro,et al.  2D electro-thermal microgrippers with large clamping and rotation motion at low driving voltage , 2007, 2007 IEEE 20th International Conference on Micro Electro Mechanical Systems (MEMS).

[27]  Gih-Keong Lau,et al.  Electrothermal Microgripper With Large Jaw Displacement and Integrated Force Sensors , 2008, Journal of Microelectromechanical Systems.

[28]  Gih-Keong Lau,et al.  Polymeric Thermal Microactuator With Embedded Silicon Skeleton: Part I—Design and Analysis , 2008, Journal of Microelectromechanical Systems.

[29]  Gih-Keong Lau,et al.  Polymeric Thermal Microactuator With Embedded Silicon Skeleton: Part II—Fabrication, Characterization, and Application for 2-DOF Microgripper , 2008, Journal of Microelectromechanical Systems.

[30]  P. Sharma Mechanics of materials. , 2010, Technology and health care : official journal of the European Society for Engineering and Medicine.