A modularized framework for predictive maintenance scheduling

This paper presents a modularized, easy-to-implement framework for predictive maintenance scheduling. With a modularization treatment of a maintenance scheduling model, a predictive maintenance scheduling model can be established by integrating components’ real-time, sensory-updated prognostics information with a classical preventive maintenance/condition-based maintenance scheduling model. With the framework, a predictive maintenance scheduling model for multi-component systems is established to illustrate the framework’s use; such a predictive maintenance scheduling model for multi-component systems has not been reported previously in the literature. A numerical example is provided to investigate the individual-orientation and dynamic updating characteristics of the optimal preventive maintenance schedules of the established predictive maintenance scheduling model and to evaluate the performance of these preventive maintenance schedules. It is hoped that the presented framework will facilitate the implementation of predictive maintenance policies in various industrial applications.

[1]  Hongzhou Wang,et al.  A survey of maintenance policies of deteriorating systems , 2002, Eur. J. Oper. Res..

[2]  Sze-jung Wu,et al.  A Neural Network Integrated Decision Support System for Condition-Based Optimal Predictive Maintenance Policy , 2007, IEEE Transactions on Systems, Man, and Cybernetics - Part A: Systems and Humans.

[3]  Nagi Gebraeel,et al.  Predictive Maintenance Management Using Sensor-Based Degradation Models , 2009, IEEE Transactions on Systems, Man, and Cybernetics - Part A: Systems and Humans.

[4]  Fang Liu,et al.  Statistically Planned and Individually Improved Predictive Maintenance Management for Continuously Monitored Degrading Systems , 2010, IEEE Transactions on Reliability.

[5]  R. Barlow,et al.  Optimum Preventive Maintenance Policies , 1960 .

[6]  Ming J. Zuo,et al.  Sequential imperfect preventive maintenance models with two categories of failure modes , 2001 .

[7]  Helmut Schneider,et al.  A condition based maintenance model for a two-unit series system , 1999, Eur. J. Oper. Res..

[8]  Susan S. Lu,et al.  Predictive condition‐based maintenance for continuously deteriorating systems , 2007, Qual. Reliab. Eng. Int..

[9]  Mitra Fouladirad,et al.  Condition-based inspection/replacement policies for non-monotone deteriorating systems with environmental covariates , 2010, Reliab. Eng. Syst. Saf..

[10]  Jay Lee,et al.  Watchdog Agent - an infotronics-based prognostics approach for product performance degradation assessment and prediction , 2003, Adv. Eng. Informatics.

[11]  Luca Podofillini,et al.  Condition-based maintenance optimization by means of genetic algorithms and Monte Carlo simulation , 2002, Reliab. Eng. Syst. Saf..

[12]  Lin Li,et al.  Cost-Effective Updated Sequential Predictive Maintenance Policy for Continuously Monitored Degrading Systems , 2010, IEEE Transactions on Automation Science and Engineering.

[13]  H. Pham,et al.  Invited reviewImperfect maintenance , 1996 .

[14]  T. Nakagawa Sequential imperfect preventive maintenance policies , 1988 .

[15]  Rong Li,et al.  Residual-life distributions from component degradation signals: A Bayesian approach , 2005 .

[16]  Joseph Mathew,et al.  Rotating machinery prognostics. State of the art, challenges and opportunities , 2009 .

[17]  Diego J. Pedregal,et al.  State space models for condition monitoring: a case study , 2006, Reliab. Eng. Syst. Saf..

[18]  Fatih Camci,et al.  System Maintenance Scheduling With Prognostics Information Using Genetic Algorithm , 2009, IEEE Transactions on Reliability.

[19]  William J. Kolarik,et al.  Real-time conditional reliability prediction from on-line tool performance data , 1992 .

[20]  A. H. Christer,et al.  A state space condition monitoring model for furnace erosion prediction and replacement , 1997 .

[21]  Reza Ahmadi,et al.  Maintenance scheduling of a manufacturing system subject to deterioration , 2011, Reliab. Eng. Syst. Saf..

[22]  T. Nakagawa Periodic and sequential preventive maintenance policies , 1986 .

[23]  Ling-Yau Chan,et al.  Maintenance of continuously monitored degrading systems , 2006, Eur. J. Oper. Res..

[24]  Daming Lin,et al.  A review on machinery diagnostics and prognostics implementing condition-based maintenance , 2006 .

[25]  Jun Ni,et al.  Reliability-Based Dynamic Maintenance Threshold for Failure Prevention of Continuously Monitored Degrading Systems , 2009 .

[26]  X. Jiang,et al.  Optimal Replacement Under Partial Observations , 2003, Math. Oper. Res..