Overview and description of technologies for recovering phosphorus from municipal wastewater

Over the past years, numerous technologies have been developed to recover phosphorus (P) from waste streams to repair currently broken nutrient cycles. These developments were largely triggered by environmental considerations (sustainability, resource efficiency), concerns regarding the finite and geopolitically concentrated deposits of raw phosphate ore, and phosphate price increases. Municipal wastewater is a promising and viable source to recover P in larger quantities, to re-establish a circular economy and therefore increase net use efficiency. This work compiles the latest knowledge on approaches to recover P from municipal wastewater and related waste flows with a specific focus on the existing well-developed wastewater management infrastructure, available in significant parts of Europe (e.g., secondary treated effluent, digester supernatant, sewage sludge, sewage sludge ash). About 50 technologies were identified at various levels of development (industrial-, full-, pilot- and laboratory scale). The current selection of P recovery processes is broad and ranges from simple precipitation of dissolved P to complex multi-step approaches, and only a few of these displayed potential for full-scale implementation. They are discussed with regard to their technical principles, process parameters, recovery efficiency, resource demand, possible effects on wastewater treatment, waste flows, and fate of pollutants. We also evaluated them with respect to their rates of P removal from wastewater and their access points of P recovery. For selected technologies, material flow models are presented to facilitate the understanding of even complex processes. This work serves as a basis for future integrated comparative assessments of selected recovery approaches according to technical, environmental and economic criteria.

[1]  E. Tilley,et al.  Low-cost struvite production using source-separated urine in Nepal. , 2011, Water research.

[2]  F. Simon,et al.  Thermochemical treatment of sewage sludge ashes for phosphorus recovery. , 2009, Waste management.

[3]  Christian Ott,et al.  The European phosphorus balance , 2012 .

[4]  R. Furrer,et al.  Concentrations and specific loads of polycyclic musks in sewage sludge originating from a monitoring network in Switzerland. , 2004, Chemosphere.

[5]  Oh Sang Kwon,et al.  Behavior of PAHs from sewage sludge incinerators in Korea. , 2009, Waste management.

[6]  S. Parsons,et al.  Struvite formation, control and recovery. , 2002, Water research.

[7]  Thomas Melin,et al.  Phosphorus recovery from sewage sludge with a hybrid process of low pressure wet oxidation and nanofiltration. , 2012, Water research.

[8]  H. Aspegren,et al.  Calcium phosphate precipitation in biological phosphorus removal systems , 1997 .

[9]  K. L. Le Corre,et al.  Agglomeration of struvite crystals. , 2007, Water research.

[10]  Christian Schaum Verfahren für eine zukünftige Klärschlammbehandlung : Klärschlammkonditionierung und Rückgewinnung von Phosphor aus Klärschlammasche , 2007 .

[11]  H. Weigand,et al.  RecoPhos: full-scale fertilizer production from sewage sludge ash. , 2013, Waste management.

[12]  Oliver Krüger Phosphorus Recovery from Sewage Sludge Ash , 2014 .

[13]  H. Ohtake,et al.  Novel technique for phosphorus recovery from aqueous solutions using amorphous calcium silicate hydrates (A-CSHs). , 2013, Water research.

[14]  J. Blais,et al.  Chemical Leaching of Metals from Wastewater Sludge: Comparative Study by Use of Three Oxidizing Agents [H 2O 2, FeCl 3, and Fe 2(SO 4) 3] , 2009, Water environment research : a research publication of the Water Environment Federation.

[15]  Wei Zhu,et al.  The behavior of phosphorus in sub- and super-critical water gasification of sewage sludge , 2011 .

[16]  M. Takahashi,et al.  Technology for recovering phosphorus from incinerated wastewater treatment sludge. , 2001, Chemosphere.

[17]  W. Schipper,et al.  Phosphate Recycling in the Phosphorus Industry , 2001, Environmental technology.

[18]  Max Maurer,et al.  Monitoring the removal efficiency of pharmaceuticals and hormones in different treatment processes of source-separated urine with bioassays. , 2006, Environmental science & technology.

[19]  C. Neal,et al.  Sewage-effluent phosphorus: a greater risk to river eutrophication than agricultural phosphorus? , 2006, The Science of the total environment.

[20]  Bernd Huwe,et al.  Electrokinetic phosphorus recovery from packed beds of sewage sludge ash: yield and energy demand , 2010 .

[21]  Shengyong Lu,et al.  Emission characteristics of dioxins, furans and polycyclic aromatic hydrocarbons during fluidized-bed combustion of sewage sludge. , 2009, Journal of environmental sciences.

[22]  P. Cornel,et al.  Prevention of Struvite Scaling in Digesters Combined With Phosphorus Removal and Recovery—The FIX‐Phos Process , 2012, Water environment research : a research publication of the Water Environment Federation.

[23]  S Lindtner,et al.  Estimations of municipal point source pollution in the context of river basin management. , 2005, Water science and technology : a journal of the International Association on Water Pollution Research.

[24]  Katrin Gethke-Albinus,et al.  Verfahren zur Gewinnung von Sekundärphosphaten aus flüssigen Stoffströmen und deren Einfluss auf die deutsche Phosphorbilanz , 2012 .

[25]  K Stendahl,et al.  Phosphate recovery from sewage sludge in combination with supercritical water oxidation. , 2003, Water science and technology : a journal of the International Association on Water Pollution Research.

[26]  Tove A. Larsen,et al.  Separate management of anthropogenic nutrient solutions (human urine) , 1996 .

[27]  M. Stutter,et al.  The contribution of household chemicals to environmental discharges via effluents: combining chemical and behavioural data. , 2015, Journal of environmental management.

[28]  M. Schuhmacher,et al.  Relationship between pollutant content and ecotoxicity of sewage sludges from Spanish wastewater treatment plants. , 2012, The Science of the total environment.

[29]  Franz Winter,et al.  Heavy metal removal from sewage sludge ash and municipal solid waste fly ash — A comparison , 2013 .

[30]  H. Carrère,et al.  Pretreatment methods to improve sludge anaerobic degradability: a review. , 2010, Journal of hazardous materials.

[31]  Helmut Rechberger,et al.  Comparative goal-oriented assessment of conventional and alternative sewage sludge treatment options. , 2010, Waste management.

[32]  I Obernberger,et al.  Sewage sludge ash to phosphorus fertiliser (II): Influences of ash and granulate type on heavy metal removal. , 2010, Waste management.

[33]  D. Mavinic,et al.  Pilot-scale study of phosphorus recovery through struvite crystallization examining the process feasibility , 2003 .

[34]  Dirk Weichgrebe,et al.  Technical and scientific monitoring of the large-scale seaborne technology at the WWTP Gifhorn , 2008 .

[35]  P Pearce,et al.  Potential phosphorus recovery by struvite formation. , 2002, Water research.

[36]  Fayçal Bouraoui,et al.  Phosphorus management in Europe in a changing world , 2015, AMBIO.

[37]  Elena M. Bennett,et al.  The role of diet in phosphorus demand , 2012 .

[38]  Kai M Udert,et al.  Struvite precipitation from urine with electrochemical magnesium dosage. , 2013, Water research.

[39]  J. Schröder,et al.  Towards global phosphorus security: a systems framework for phosphorus recovery and reuse options. , 2011, Chemosphere.

[40]  Y. Zhang,et al.  Use of carbon dioxide stripping for struvite crystallization to save caustic dosage: performance at pilotscale operation , 2013 .

[41]  M. Ronteltap Phosphorus recovery from source-separated urine through the precipitation of struvite , 2009 .

[42]  Amimul Ahsan,et al.  Production of slow release crystal fertilizer from wastewaters through struvite crystallization – A review , 2014 .

[43]  M. Loizidou,et al.  REMOVAL OF HEAVY METALS FROM SEWAGE SLUDGE BY ACID TREATMENT , 2001, Journal of environmental science and health. Part A, Toxic/hazardous substances & environmental engineering.

[44]  Luiz Kulay,et al.  Environmental performance comparison of wet and thermal routes for phosphate fertilizer production using LCA – A Brazilian experience , 2005 .

[45]  H. Weigand,et al.  RECOPHOS: FULL-SCALE RECOVERY OF PHOSPHATE FROM SEWAGE SLUDGE ASH , 2011 .

[46]  M. Danielsson-Tham,et al.  Bacterial pathogen incidences in sludge from Swedish sewage treatment plants. , 2004, Water research.

[47]  M. Tabatabai,et al.  Metal contents of phosphate rocks , 1994 .

[48]  M C M van Loosdrecht,et al.  Phosphate and potassium recovery from source separated urine through struvite precipitation. , 2007, Water research.

[49]  M. V. van Loosdrecht,et al.  Upgrading of sewage treatment plant by sustainable and cost-effective separate treatment of industrial wastewater. , 2010, Water science and technology : a journal of the International Association on Water Pollution Research.

[50]  Thor Axel Stenström,et al.  Source separated urine-nutrient and heavy metal content, water saving and faecal contamination , 1997 .

[51]  P. Weidler,et al.  Phosphorus removal and recovery from wastewater by tobermorite-seeded crystallisation of calcium phosphate. , 2006, Water science and technology : a journal of the International Association on Water Pollution Research.

[52]  Y. Zhang,et al.  Use of carbon dioxide stripping for struvite crystallization to save caustic dosage: performance at pilotscale operationPaper submitted to the Journal of Environmental Engineering and Science. , 2010 .

[53]  Lorenzo Liberti,et al.  The 10 m3 h−1 rim-nut demonstration plant at West Bari for removing and recovering N and P from wastewater , 1986 .

[54]  Y Ueno,et al.  Three Years Experience of Operating and Selling Recovered Struvite from Full-Scale Plant , 2001, Environmental technology.

[55]  J. Krampe,et al.  Phosphorus recovery from digested sewage sludge as MAP by the help of metal ion separation. , 2008, Water research.

[56]  M Franz,et al.  Phosphate fertilizer from sewage sludge ash (SSA). , 2008, Waste management.

[57]  R. Ángel Removal of Phosphate from Sewage as Amorphous Calcium Phosphate , 1999 .

[58]  Helmut Rechberger,et al.  Material Flow Analysis with Software STAN , 2008, EnviroInfo.

[59]  Bambang Veriansyah,et al.  Supercritical water oxidation for the destruction of toxic organic wastewaters: a review. , 2007, Journal of environmental sciences.

[60]  Daniel L. Childers,et al.  Urban phosphorus sustainability: Systemically incorporating social, ecological, and technological factors into phosphorus flow analysis , 2015 .

[61]  H. Ohtake,et al.  Pilot Plant Tests on the Novel Process for Phosphorus Recovery from Municipal Wastewater , 2003 .

[62]  Dongye Zhao,et al.  Ultimate removal of phosphate from wastewater using a new class of polymeric ion exchangers , 1998 .

[63]  A. Adnan Pilot-scale study of phosphorus recovery through struvite crystallization , 2003 .

[64]  Kevin Hii,et al.  A review of wet air oxidation and Thermal Hydrolysis technologies in sludge treatment. , 2014, Bioresource technology.

[65]  Hisao Ohtake,et al.  Bacterial phosphate metabolism and its application to phosphorus recovery and industrial bioprocesses. , 2010, Journal of bioscience and bioengineering.

[66]  A. H. Martins,et al.  Selective sorption of nickel and cobalt from sulphate solutions using chelating resins , 2004 .

[67]  J Baeyens,et al.  The distribution of heavy metals during fluidized bed combustion of sludge (FBSC). , 2008, Journal of hazardous materials.

[68]  Max Maurer,et al.  Kinetics of biologically induced phosphorus precipitation in waste-water treatment , 1999 .

[69]  K. Stark,et al.  Phosphorus recovery from sludge incineration ash and Supercritical Water Oxidation residues with use of acids and bases , 2004 .

[70]  P. Cornel,et al.  Recovery of phosphorus and aluminium from sewage sludge ash by a new wet chemical elution process (SESAL-Phos-recovery process). , 2011, Water science and technology : a journal of the International Association on Water Pollution Research.

[71]  C. Cheeseman,et al.  Production of technical grade phosphoric acid from incinerator sewage sludge ash (ISSA). , 2010, Waste management.

[72]  Laosheng Wu,et al.  Analysis of endocrine disrupting compounds, pharmaceuticals and personal care products in sewage sludge by gas chromatography-mass spectrometry. , 2012, Talanta.

[73]  H. Debellefontaine,et al.  Wet air oxidation for the treatment of industrial wastes. Chemical aspects, reactor design and industrial applications in Europe , 2000 .

[74]  H. Kahiluoto,et al.  Phosphorus in manure and sewage sludge more recyclable than in soluble inorganic fertilizer. , 2015, Environmental science & technology.

[75]  F. Winter,et al.  Limitations for heavy metal release during thermo-chemical treatment of sewage sludge ash. , 2011, Waste management.

[76]  P. Cornel,et al.  Towards a complete recycling of phosphorus in wastewater treatment--options in Germany. , 2011, Water science and technology : a journal of the International Association on Water Pollution Research.

[77]  L. Ottosen,et al.  Extracting phosphorous from incinerated sewage sludge ash rich in iron or aluminum. , 2013, Chemosphere.

[78]  H. Ehrlich Past, present and future of biohydrometallurgy , 2001 .

[79]  B. Heinzmann,et al.  Induced Magnesium Ammonia Phosphate Precipitation to Prevent Incrustations and Measures for Phosphorus Recovery , 2006 .

[80]  K. Stendahl,et al.  Recycling of sludge with the Aqua Reci process. , 2004, Water science and technology : a journal of the International Association on Water Pollution Research.

[81]  I Obernberger,et al.  Sewage sludge ash to phosphorus fertiliser: variables influencing heavy metal removal during thermochemical treatment. , 2008, Waste management.

[82]  A. Seeber,et al.  Towards effective phosphorus recycling from wastewater: quantity and quality. , 2013, Chemosphere.

[83]  Christopher R. Cheeseman,et al.  Recycling and recovery routes for incinerated sewage sludge ash (ISSA): a review. , 2013, Waste management.

[84]  R. Scholz,et al.  Approaching a dynamic view on the availability of mineral resources: What we may learn from the case of phosphorus? , 2013 .

[85]  J. Werther,et al.  Sewage sludge combustion , 1999 .

[86]  Helmut Rechberger,et al.  Practical handbook of material flow analysis , 2003 .

[87]  R. Chi,et al.  Bioleaching of phosphorus from rock phosphate containing pyrites by Acidithiobacillus ferrooxidans , 2006 .

[88]  R. Halden,et al.  Pharmaceuticals and personal care products in archived U.S. biosolids from the 2001 EPA National Sewage Sludge Survey. , 2010, Water research.

[89]  H. Ohtake,et al.  A simple method to release polyphosphate from activated sludge for phosphorus reuse and recycling. , 2002, Biotechnology and bioengineering.

[90]  L. Hermann,et al.  The plant availability of phosphorus from thermo-chemically treated sewage sludge ashes as studied by 33P labeling techniques , 2014, Plant and Soil.

[91]  Ottavia Zoboli,et al.  The Austrian P budget as a basis for resource optimization , 2014 .

[92]  Tore Krogstad,et al.  Influence of chemically and biologically stabilized sewage sludge on plant-available phosphorous in soil , 2005 .

[93]  Max Maurer,et al.  The behaviour of pharmaceuticals and heavy metals during struvite precipitation in urine. , 2007, Water research.

[94]  M. Notarnicola,et al.  A new phosphate-selective sorbent for the Rem Nut process. Laboratory investigation and field experience at a medium size wastewater treatment plant. , 2003, Water science and technology : a journal of the International Association on Water Pollution Research.

[95]  W. Schipper,et al.  Phosphate Recycling in the Phosphorus Industry , 2001, Environmental technology.

[96]  Lee Blaney,et al.  Hybrid anion exchanger for trace phosphate removal from water and wastewater. , 2007, Water research.

[97]  B Vinnerås,et al.  The performance and potential of faecal separation and urine diversion to recycle plant nutrients in household wastewater. , 2002, Bioresource technology.

[98]  Peter Cornel,et al.  On wet chemical phosphorus recovery from sewage sludge ash by acidic or alkaline leaching and an optimized combination of both. , 2012, Water research.

[99]  Mogens Henze,et al.  Wastewater Treatment: Biological and Chemical Processes , 1995 .

[100]  L. Stenmark Super-critical Fluid Technologies within Chematur Engineering AB , 2003 .

[101]  H. Raupenstrauch,et al.  Der RecoPhos-Prozess – Rückgewinnung von Phosphor aus KIärschlammasche , 2014 .

[102]  L. Liberti,et al.  REM NUT Ion Exchange Plus Struvite Precipitation Process , 2001, Environmental technology.

[103]  Willy Verstraete,et al.  Phosphate removal in agro-industry: pilot- and full-scale operational considerations of struvite crystallization. , 2009, Water research.

[104]  Emmanuelle Vulliet,et al.  Determination of 136 pharmaceuticals and hormones in sewage sludge using quick, easy, cheap, effective, rugged and safe extraction followed by analysis with liquid chromatography-time-of-flight-mass spectrometry. , 2013, Journal of chromatography. A.